Remove all rags, old parts, dirty cleaner, wash your hands, and place clean tools on a clean workbench.
You will need plenty of clean, lint-free rags, a can of clean engine oil, and an engine gasket kit. Gaskets are sold as a set. You must also have a torque wrench.
From now on, nuts and bolts must be tightened to the required torque. Use open-end wrenches or box wrenches to pre-tighten bolts and nuts, but only use a torque wrench for final tightening. We have tried to describe the work by dividing it into separate parts without being dogmatic. The same applies to assembly. We recommend that you work without interruptions. Put the crankshaft in place, install all the main bearings and plan the next steps. Thus, if you are not sure about something, think over the work again.
Installation elements of the block of cylinders (engines 1.6 l and 1.8 l)
1 - cylinder block;
2 - stuffing box separator;
3 - stuffing box;
4 - gasket;
5 - rear cover of the engine;
6 - top plate;
7 - bottom plate;
8 - flywheel;
9, 11 - liners (main bearings);
10 - crankshaft;
12 - cover of main bearings;
13 - bushing;
14, 16 - adapter washer;
15 - drive disk of an automatic transmission;
A - manual transmission;
B - automatic transmission.
Installation elements of the block of cylinders (2.0L engines)
1 - oil sump;
2 - drain plug;
3 - oil receiver;
4 - oil pump;
3 - covers of main bearings;
6 - liners (main bearings);
7 - crankshaft;
8 - medium thrust half rings of the main bearing;
9 - cylinder block;
10 - rear engine cover;
11 - flywheel (models with manual transmission);
12 - adapter washer;
13 - drive disk;
A - manual transmission;
B - automatic transmission.
Attention: On the crankshaft and cylinder block, as a rule, there are marks indicating the size group of parts installed in the engine.
crankshaft marks (engines 1.6 l and 1.8 l)
crankshaft marks (2.0L engines)
Cylinder block marks (engines 1.6 l and 1.8 l)
1 - cylinder marks;
2 - cylinder block marks.
Cylinder block marks (2.0L engines)
Ear tags
1 - color marking
2 - marking of the size group