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Elantra 1 (1990-1995, petrol) Elantra 2 (1995-2000, petrol) Elantra 3 (2000-2006)
  • Main
  • Elantra
  • J1 (1990-1995)
  • Power unit
  • Engine overhaul
  • Cylinder Block — Cleaning and Checking

Cylinder Block — Cleaning and Checking (Hyundai Elantra J1)

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Most of the plugs in the engine were heavily corroded during the engine's operation. Place a small chisel on one end of the plug and hammer it in until the other end of the plug sticks out enough to be grabbed with pliers and pulled out.

Use a scraper to remove all traces of gasket material from the cylinder block. Be careful not to scratch the surface of the block,

Remove the main bearing caps and pull out the bearing shells. Label the inserts (from which cylinder, were they in the cover or the cylinder block) and put them aside.

Remove all oil passage threaded plugs. Usually they don't unscrew and have to be drilled out. For now, plug the holes with rags, and install new plugs when reassembling.

The engine block is usually steam cleaned in a workshop, but with some precautions it can be done at home.

After steam cleaning, clean all oil holes and channels again using special brushes. Rinse the channels with warm water until the water comes out clear. Dry the block thoroughly and wipe all machined surfaces with corrosion-preventive oil.

If the block is not too dirty, you can clean it with hot soapy water and a stiff brush. Regardless of the cleaning method, thoroughly clean all oil holes and passages, dry the block completely and apply oil to all machined surfaces.

Run a suitable size tap through all threaded holes to remove any corrosion, deposits and sealant residue. If possible, after this operation, blow out the holes with compressed air to remove any small particles that have formed.



Install the main bearing caps and finger tighten the bolts.

Apply sealant to the new plugs and install them into the holes. Tap the plugs into place using a bushing and hammer, the diameter of the bushing should be slightly smaller than the plug and hammer. Place the plug slowly and stop when it is flush with the block. Make sure the plugs are not crooked and are seated correctly.

Apply non-hardening sealant to the oil passage thread plugs and screw them into the holes in the block. Make sure they are tightened securely.

If the engine is not going to be reassembled immediately, cover it with plastic wrap to keep it clean.
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This article has been reviewed by: Konstantin Smirnov
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Previous
Elantra 1: Engine overhaul
Next

Crankshaft — Removal
Pistons and connecting rods — removal
Front Engine Cover/Balance Shafts — Removal, Installation, Repair
Flywheel and starter ring gear — inspection and repair
Cylinder head — carbon removal
Cylinders — Check
Pistons and connecting rods — check
Crankshaft — Check
Main and connecting rod bearings — inspection
General instructions for engine assembly
We recommend other articles on the topic of Hyundai manuals:

Checking the condition and repairing the cylinder block Hyundai Accent 3 (2005-2010)
Cylinder Block — Disassembly and Inspection Hyundai Getz (2002-2011)
Cylinder Block — Components Hyundai Sonata 3 (1993-1998)
Cylinder block Hyundai Santa Fe 2 (2007-2012, petrol)
Cylinder block — checking technical condition Hyundai Tucson 1 (2005-2010)
Checking the cylinder block Hyundai Matrix (2001-2010, petrol)

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Elantra 3 (2000-2006) 
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Elantra 2 (1995-2000, petrol) 
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  • Power unit
  • Engine repair
  • Cooling system
  • Intake and exhaust system
  • Fuel system
  • Transmission
  • Clutch
  • Manual gearbox
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Elantra 1 (1990-1995, petrol) 
  • General information
  • Introduction to the guide
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  • Power unit
  • Minor engine repair
  • Engine overhaul
  • Lubrication system
  • Cooling system
  • Fuel injection system
  • Ignition system
  • Exhaust system
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  • Automatic gearbox
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  • Chassis
  • Front suspension
  • Rear suspension
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  • Troubleshooting
  • Brake system
  • Body
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  • Heating and air conditioning
  • Electrical circuits
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