Manual gearbox of the car Hyundai Elantra 2

Manual transmission — specification
Model M5BF1 ＜— Type Five-speed 1.6 L Engine 1.8 L Gear ratios 1st 3.462 ＜— 2nd 1.950 ＜— 3rd 1.393 ＜— 4th 1.061 ＜— 5th 0.837 0.878 Reverse 3.250 ＜— Main gear 3.842 3.650...

Manual transmission — standard parameters
Standard value mm Front bearing play of the drive shaft 0.05 L -0.10 L Play in the rear bearing of the drive shaft 0.05 T -0.10 T Rear differential bearing play 0.05 T...

Manual transmission — lubricants
Object Recommended lubricants Quantity, l Gearbox oil Hypoid Gear Oil, SAE 75W/85W, AP1-GL4 2.15 (2.25. 1.95) Spitz of the drive shaft MOLYWHITE TA NO.2 As needed Edge...

Manual transmission — sealing materials
Object Recommended sealing materials Quantity Surface of the crankcase connection THREE BOND 1216 As needed The connection surface of the gearbox housing and the rear...

Manual transmission — gaskets
Part name Thickness, mm Identification tag Pad (for adjusting the clearance of the rear bearing of the input shaft) 1.25 25 1.28 28 1.31 31 ... ... 1.82 82 1.85 85 1.88...

Manual gearbox — tightening torque, Nm
Shift lever assembly to body 12-15 Shift lever to lever (A) 19-28 Lever (A) to bracket assembly 19-28 Clutch slave cylinder mounting bolts 15-22 Shift lever cable and...

Manual transmission — malfunctions
Sign Probable cause Method of elimination Noise, vibrations Engine or gearbox mount is loose or damaged Tighten or replace the fastener Inadequate clearance at the end...

Maintenance and adjustment
Gearbox oil change After carefully inspecting all parts, check for any signs of leakage. Remove the filler plug and check the oil level. If the oil becomes contaminated,...

Gearbox control
Tightening torque: Nm Removal 1. Remove the console assembly. 2. Remove the cotter pins and clamps (from the gear shift lever side). 3. Remove the gear shift lever...

Gear shift lever assembly
Tightening torque: Nm Examination 1. Check the bushings for wear and damage. 2. Check the return spring for damage or breakage. Assembly 1. Apply general purpose grease...

Manual gearbox — removal and installation
Tightening torque: Nm Removal 1. Disconnect the negative battery terminal. 2. Remove the exhaust pipe. 3. Remove the air filter and air hose. 4. Disconnect the reversing...

Manual gearbox assembly
Manual gearbox assembly Removal 1. Remove the shift and control cable bracket. 2. Remove the rear cover bolts and rear cover. 3. Remove the reverse light switch, gasket...

Manual transmission — assembly
1. Assembly is carried out in the reverse order of removal. 2. Install the front oil seal of the drive shaft using the special tool (09431-21000). Warning. Do not reuse...

5th gear synchronizer
Examination Clutch and synchronizer hub 1. Connect the coupling and the synchronizer hub and make sure that they slide smoothly against each other. 2. Check for damage....

Drive shaft
Disassembly 1. Using a special tool (09432-21300), remove the front bearing. 2. Using a special tool (09432-33200), remove the inner race, spacer washer, fourth gear...

Secondary shaft
Disassembly 1. Remove the tapered roller bearing, the fourth gear of the input shaft, the spacer ring, the third gear of the secondary shaft, the second gear assembly...

Shift Forks and Shift Rods
Shift Forks and Shift Rods

Differential — disassembly and assembly
Tightening torque: Nm Disassembly 1. Clamp the differential housing in a vice. 2. Loosen the differential drive gear mounting bolts and remove the wheel. 3. Using a...

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Elantra 3 (2000-2006)