Contents: Disassembly ⇓ Assembly ⇓
Tightening torque: Nm
Disassembly
1. Clamp the differential housing in a vice.
2. Loosen the differential drive gear mounting bolts and remove the wheel.
3. Using a special tool (09432-21000), remove the ball bearings.
Note: Do not reuse removed bearings.
4. Using a punch, knock the locking pin out of hole A.
5. Remove the satellite axle.
6. Remove the satellites, washers, axle gears and spacer washers.
Assembly
1. Install spacer washers behind the axle gears, then install them into the differential housing.
This article is based on information from the website HYUNDAIBOOK
Note:
- 1. When installing new axle gears, use medium-thickness spacer washers (0.83-0.92 mm).
- 2. Do not reuse the locking pin.
- 3. The head of the locking pin must be located below the surface of the differential housing flange.
2. Place a washer on the back of each pinion and position both pinions so that they engage the axle gears by turning them.
3. Enter the satellite axis.
4. Measure the clearance in the engagement of the axle gears with the satellites.
Nominal value: 0.025-0.150 mm.
5. If the clearance is outside the specified limits, disassemble the differential, install spacer washers of the required thickness, reassemble the differential and check the clearance in the engagement.
Note: Adjust the clearance on both axle gears to the same value.
6. Align the locking pin hole in the planet axle® and the differential housing and install the locking pin.
Note:
- 1. Do not reuse the locking pin.
- 2. The head of the locking pin should not protrude more than 3 mm.
7. Using a special tool (09455-21100), install tapered roller bearings on both sides of the differential housing.
Note: When installing bearings with a press fit, apply pressure only to the inner ring.
8. Apply the specified lubricant to all bolt threads.
Tighten to specification in the sequence shown in the illustration.
Seal to specification: BM Stud Locking No. 2471.
Warning. If the bolt is reused, remove the old seal from the threads.