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Elantra 1 (1990-1995, petrol) Elantra 2 (1995-2000, petrol) Elantra 3 (2000-2006)
  • Main
  • Elantra
  • J1 (1990-1995)
  • Power unit
  • Engine overhaul
  • Connecting rod and piston group — assembly

Connecting rod and piston group — assembly (Hyundai Elantra J1)

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Piston assembly with connecting rod

Piston assembly with connecting rod
1 - piston;
2 - piston pin;
3 - connecting rod;
4 - connecting rod cover;
5 - inserts;
6 - connecting rod cap nut;
7 - location of the mark;
8 - groove for oil scraper ring;
9 - groove for the second compression ring;
10 - groove for the upper compression ring.


Piston marks

Piston marks
1 - size group label;
2 - mark "front of engine".


Pistons with connecting rods - assembly



Pistons and connecting rods are supplied separately and, if the cylinder block has been bored, pistons with rings and pins of the appropriate repair size must be purchased.

Note: The piston pin holes are offset and it is important that when connecting the piston to the connecting rod, the mark on the piston head matches the mark on the connecting rod.




Note: The piston pin holes are offset…


The finger must be prepared for assembly in advance.

When checking, the finger should fit tightly into the piston bosses using the force of the thumb.

Before directly assembling the piston with the connecting rod, place the piston pin and guide sleeve on the holder, securing it with a bolt. The bolt should not be tightened too much to avoid jamming.

Install the piston with the connecting rod on the prism of the device.

Install the piston with the connecting…


Caution: The piston and connecting rod timing marks must be located on the same side.


Insert your finger into the desired position using the tool of your choice. After pressing, check the correct installation of the pin, and also lubricate the pin through the holes in the piston bosses.



To check the correct assembly of the piston with the connecting rod, tilt the connecting rod at a slight angle, while the piston head should drop under its own weight.

Typical check of connecting rod and…

Typical check of connecting rod and piston assembly


If you are using old pins, they should be checked for wear (arrows in the figure top right).

If you are using old pins, they should…
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Previous
Elantra 1: Engine overhaul
Next

Crankshaft — installation
General instructions for engine assembly
Main and connecting rod bearings — inspection
Crankshaft — Check
Pistons and connecting rods — check
Piston Rings — Inspection/Assembly Recommendations
Pistons with connecting rods — installation
First engine start after repair
The engine won't start — what to do?
Engine diagnostics performed during operation
We recommend other articles on the topic of Hyundai manuals:

Piston and connecting rod — removal, inspection and installation Hyundai Accent 1 (1994-1999)
Pistons and connecting rods — removal and installation Hyundai Getz (2002-2011)
Piston and connecting rod — components Hyundai Sonata 3 (1993-1998)
Disassembly and assembly of the connecting rod and piston group Hyundai Santa Fe 2 (2007-2012, petrol)
Disassembly and assembly of the connecting rod and piston group Hyundai Matrix (2001-2010, petrol)

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Elantra 3 (2000-2006) 
  • User manual
  • Control devices
  • Audio system
  • Starting the engine and driving
  • Faults en route
  • Maintenance and care
  • Technical information
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Decreased toxicity
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts and axles
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Air conditioning system
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
Elantra 2 (1995-2000, petrol) 
  • General information
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Intake and exhaust system
  • Fuel system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts and axles
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical diagrams
Elantra 1 (1990-1995, petrol) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Minor engine repair
  • Engine overhaul
  • Lubrication system
  • Cooling system
  • Fuel injection system
  • Ignition system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Troubleshooting
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Heating and air conditioning
  • Electrical circuits
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