List of elements for drawings
1. Torque converter; 2. Gearbox support bracket; 3. Washer; 4. Bracket of the front support of the power unit; 5. Washer; 6. Gearbox housing; 7. Drain plug; 8. Gasket; 9. Oil channel plug; 10. Union pipe radiator ATF; 11. Lid; 12. Oil pan; 13. Magnet; 14. Gasket; 15. Screw; 16. Adjusting screw; 17. Nut; 18. Differential bearing holder; 19. Screw; 20. Cover of the crankcase of the main gear; 21. Washer; 22. Gasket; 23. Rear cover of the gearbox housing; 24. Screw; 25. Bracket for the rear support of the power unit; 26. Screw; 27. Screw; 28. O-ring; 29. Breather; 30. Rear friction clutch; 31. Rear clutch hub; 32. Thrust bearing; 33. Thrust bearing; 34. Bearing cage; 35. Front friction clutch; 36. Thrust washer; 37. Thrust washer; 38. End sleeve; 39. End coupling hub; 40. Thrust washer; 41. Thrust bearing; 42. Retaining ring; 43. Disc brake; 44. Friction disc; 45. Pressure plate; 46. Thrust disc; 47. Return spring; 48. Spring; 49. Thrust bearing; 50. Bearing cage; 51. Retaining ring; 52. Downshift brake drum; 53. O-ring; 54. Downshift and reverse brake piston; 55. Central support; 56. Underdrive belt brake; 57. Downshift brake piston; 58. Downshift switch; 59. Screw; 60. Driven gear of intermediate gear; 61. Screw; 62. Ball bearing; 63. Roller bearing; 64. Locknut; 65. Retaining ring; 66. Thrust bearing; 67. Bearing cage; 68. Oil seal; 69. Thrust bearing; 70. Retaining ring; 71. End coupling shaft; 72. Locknut; 73. Planet carrier; 74. Reverse sun gear; 75. Sun gear forward gear; 76. Ring gear; 77. Intermediate drive gear; 78. Flange; 79. Retaining ring; 80. Satellite box; 81. Differential gears; 82. Support washer; 83. Gear washer; 84. Axis of satellites; 85. Locking pin; 86. Ball bearing; 87. Side bearing; 88. Distance washer; 89. Distance washer; 90. Driven gear of the main gear; 91. Speedometer drive gear; 92. Locking plate; 93. Rod support; 94. Screw; 95. Nut; 96. Spring washer; 97. Manual control lever; 98. O-ring; 99. Screw; 100. Manual control shaft; 101. Screw; 102. O-ring; 103. Shaft speed sensor; 104. Screw; 105. Automatic transmission selector position sensor; 106. Screw; 107. Selector cable bracket; 108. Screw; 109. Collar; 110. Retaining ring; 111. Oil pump; 112. Gasket; 113. O-ring; 114. O-ring; 115. O-ring; 116. Screw; 117. Valve assembly; 118. Transmission fluid temperature sensor; 119. Screw; 120. Screw; 121. Screw; 122. Oil filter; 123. Screw; 124. Speedometer drive gear bushing; 125. Screw; 126. Filler neck; 127. Screw; 128. Oil dipstick.
1. Torque converter; 2. Gearbox support bracket; 3. Washer; 4. Bracket of the front support of the power unit; 5. Washer; 6. Gearbox housing; 7. Drain plug; 8. Gasket; 9. Oil channel plug; 10. Union pipe radiator ATF; 11. Lid; 12. Oil pan; 13. Magnet; 14. Gasket; 15. Screw; 16. Adjusting screw; 17. Nut; 18. Differential bearing holder; 19. Screw; 20. Cover of the crankcase of the main gear; 21. Washer; 22. Gasket; 23. Rear cover of the gearbox housing; 24. Screw; 25. Bracket for the rear support of the power unit; 26. Screw; 27. Screw; 28. O-ring; 29. Breather; 30. Rear friction clutch; 31. Rear clutch hub; 32. Thrust bearing; 33. Thrust bearing; 34. Bearing cage; 35. Front friction clutch; 36. Thrust washer; 37. Thrust washer; 38. End sleeve; 39. End coupling hub; 40. Thrust washer; 41. Thrust bearing; 42. Retaining ring; 43. Disc brake; 44. Friction disc; 45. Pressure plate; 46. Thrust disc; 47. Return spring; 48. Spring; 49. Thrust bearing; 50. Bearing cage; 51. Retaining ring; 52. Downshift brake drum; 53. O-ring; 54. Downshift and reverse brake piston; 55. Central support; 56. Underdrive belt brake; 57. Downshift brake piston; 58. Downshift switch; 59. Screw; 60. Driven gear of intermediate gear; 61. Screw; 62. Ball bearing; 63. Roller bearing; 64. Locknut; 65. Retaining ring; 66. Thrust bearing; 67. Bearing cage; 68. Oil seal; 69. Thrust bearing; 70. Retaining ring; 71. End coupling shaft; 72. Locknut; 73. Planet carrier; 74. Reverse sun gear; 75. Sun gear forward gear; 76. Ring gear; 77. Intermediate drive gear; 78. Flange; 79. Retaining ring; 80. Satellite box; 81. Differential gears; 82. Support washer; 83. Gear washer; 84. Axis of satellites; 85. Locking pin; 86. Ball bearing; 87. Side bearing; 88. Distance washer; 89. Distance washer; 90. Driven gear of the main gear; 91. Speedometer drive gear; 92. Locking plate; 93. Rod support; 94. Screw; 95. Nut; 96. Spring washer; 97. Manual control lever; 98. O-ring; 99. Screw; 100. Manual control shaft; 101. Screw; 102. O-ring; 103. Shaft speed sensor; 104. Screw; 105. Automatic transmission selector position sensor; 106. Screw; 107. Selector cable bracket; 108. Screw; 109. Collar; 110. Retaining ring; 111. Oil pump; 112. Gasket; 113. O-ring; 114. O-ring; 115. O-ring; 116. Screw; 117. Valve assembly; 118. Transmission fluid temperature sensor; 119. Screw; 120. Screw; 121. Screw; 122. Oil filter; 123. Screw; 124. Speedometer drive gear bushing; 125. Screw; 126. Filler neck; 127. Screw; 128. Oil dipstick.
Withdrawal
Note: Label all hoses and connectors before disconnecting.
1. Disconnect the wires first from the negative and then from the positive terminal of the battery.
2. Remove battery and shelf (1).
3. Disconnect the air flow sensor connector (2). Disconnect the air line (3) and ventilation hose (4). Remove the air filter cover (5).
4. Disconnect connectors (6 and 7) engine control unit. Remove the filter element and remove the air filter housing (8).
5. Disconnect the fittings (9) transmission fluid cooler.
6. Disconnect the wire «masses» (10) from the gearbox.
7. Disconnect the selector position sensor connector (11).
8. Disconnect the solenoid valve assembly connectors (12) and transmission fluid temperature sensor (13).
9. Disconnect the speedometer sensor connectors (14), downshift switch (15), speed sensors input (16) and weekend (17) shafts.
10. Loosen the nut (18) and disconnect the selector lever cable (19).
11. Disconnect the supply pipe (20) power steering and drain the fluid.
12. Disconnect the return pipe (21) GUR.
13. Install the crosshead with the stands and hook the lifting eyes of the engine.
14. Turn off screws of an arm of a support of a transmission (22). Tightening torque: 70-95 Nm.
15. Remove the bolt (23) front support of the power unit. Tightening torque: 50-65 Nm.
16. Remove the bolt (24) rear support of the power unit. Tightening torque: 5065 Nm.
17. Remove the front and side mudguards of the engine.
18. Remove the front wheels.
19. Unscrew the drain plug of the automatic transmission pan (25) and drain the transmission fluid. Tightening torque: 35-45 Nm.
20. Remove cotter pin (26), unscrew the nut (27) and disconnect the tie rod end (28) from the steering knuckle on both sides.
21. Remove wheel speed sensors (29).
22. Remove the brake calipers (30) and fix them on shock absorbers
23. Open bolts 31) knuckle on both sides.
24. Separate the drive shafts (32) from the gearbox.
25. Remove the bolt (33) intermediate shaft joint.
26. Support the gearbox with a lift.
27. Loosen the screws (34) and nuts (35) engine subframe. Tightening torque: 40-50 Nm (screws); 160-180 Nm (nuts).
28. Loosen the screws (36) starter. Tightening torque: 27-34 Nm.
29. Scrolling the crankshaft, unscrew the torque converter screws (37). Tightening torque: 48-53 Nm.
30. Remove the screws securing the gearbox to the engine (38). Tightening torque: 60-80 Nm (M12 screws): 43-55 Nm (M10 screws).
31. Remove a transmission.
Installation
32. Installation is carried out in the reverse order of removal.
33. After installing the gearbox, perform the following procedures:
- fill the gearbox with clean transmission fluid;
- fill the power steering system with working fluid;
- check for leaks from hoses and pipes;
- adjust the lever cable and selector position sensor.