Contents: Drive shafts ⇓ Adjustment data ⇓ Tightening torques, Nm ⇓ Recommended lubricants ⇓ General information ⇓
Drive shafts
Name/ Engine | 1.6L manual transmission | 1.6L, 1.8L automatic transmission | 1.8L manual transmission | 2.0L manual transmission | 2.0L Automatic | 2.0L Manual Diesel |
| Outer joint of the drive shaft | B.J. | B.J. | B.J. | B.J. | B.J. | B.J. |
| Inner joint of the drive shaft | D.O.J. | T.J. | D.O.J. | D.O.J. | T.J. | T.J. |
| Maximum allowable angle of rotation of the hinge | ||||||
| B.J. | More than 45° | More than 45° | More than 45.8° | More than 46° | More than 45.8° | 46,5° |
| D.O.J. | More than 22° | More than 22° | 23° | |||
| T.J. | More than 22.5° | More than 23° | ||||
BJ: Birfield joint
DOJ: combined ball joint
TJ: tripoid joint
Adjustment data
Data | Meaning |
| Maximum permissible axial clearance of the front wheel hub, mm | 0,008 |
| Maximum permissible starting torque of wheel bearing, N | 1,8 |
Tightening torques, Nm
Data | Meaning |
| Drive shaft mounting nuts | 200–260 |
| Lower arm ball joint to steering knuckle mounting nut | 60–72 |
| Steering knuckle to strut mounting nut | 130–150 |
| Tie rod end to steering knuckle | 24–34 |
| Caliper to steering knuckle | 69–85 |
| Brake disc to front wheel hub | 5–6 |
| Wheel mounting nuts | 90–110 |
| Rear Bearing Flange Nut | 200–260 |
| Bolt securing brake shield to rear hub support | 50–60 |
| Lower rear strut mounting nut | 110–130 |
| Rear suspension trailing arm to rear hub support | 100–120 |
| Rear suspension arm to rear hub support | 130–150 |
| Rear caliper to hub support mounting bolts | 65–75 |
| Rear brake pipe connecting bolt | 25–30 |
Attention!
- New self-locking nuts must be used during installation.
- After removing the fasteners, they must be installed in the same places and in the same position. If a fastener needs to be replaced, the original fastener or one of the same size and specifications must be used.
- When installing, it is necessary to use new fasteners, the threads of which are coated with a blocking compound that prevents them from loosening. Tightening of fasteners must be carried out only with the recommended tightening torques.
Recommended lubricants
Name | Recommended lubricants | Quantity |
| Joints BJ 87+ DOJ 87 drive shaft (1.6 l manual transmission) | ||
| BJ protective case | CENTOPLEX 278M/136K | 95±6 g |
CASMOLY BJ |
| |
ROLLUBE BJ |
| |
Sunlight SW–2 | ||
| DOJ protective case | AMBLYGON TA 10/2A | 95±6 g |
CASMOLY DOT |
| |
DURALUBE DOT |
| |
Variant SD–R2 | ||
| Joints BJ 92+DOJ 92 drive shaft (1.8 l manual transmission) | ||
| BJ protective case | CENTOPLEX 278M/136K | 110±6 g |
CASMOLY BJ |
| |
ROLLUBE BJ |
| |
Sunlight SW–2 | ||
| DOJ protective case | AMBLYGON TA 10/2A | 100±6 g |
CASMOLY DOT |
| |
DURALUBE DOT |
| |
Variant SD–R2 | ||
| Joints BJ 95+DOJ 95 drive shaft (2.0 l manual transmission) | ||
| BJ protective case | CENTOPLEX 278M/136K | 115±6 g |
CASMOLY BJ |
| |
ROLLUBE BJ |
| |
Sunlight SW–2 | ||
| DOJ protective case | AMBLYGON TA 10/2A | 100±6 g |
CASMOLY DOT |
| |
DURALUBE DOT |
| |
Variant SD–R2 | ||
| Joints BJ 87+TJ 87 drive shaft (1.6 and 1.8 l automatic transmission) | ||
| BJ protective case | CENTOPLEX 278M/136K | 95±6 g |
CASMOLY BJ |
| |
ROLLUBE BJ |
| |
Sunlight SW–2 | ||
| TJ protective case | KLK T.J. 41–182 | 105±6 g |
CASMOLY TJ |
| |
ROLLUBE TJ |
| |
Oneluber MK | ||
| Joints BJ 92+TJ 92 drive shaft (2.0 l automatic transmission) | ||
| BJ protective case | CENTOPLEX 278M/136K | 115±6 g |
CASMOLY BJ |
| |
ROLLUBE BJ |
| |
Sunlight SW–2 | ||
| TJ protective case | KLK T.J. 41–182 | 145±6 g |
CASMOLY TJ |
| |
ROLLUBE TJ |
| |
Oneluber MK | ||
| Joints BJ 100+TJ 95 drive shaft (2.0 l Diesel Manual) | ||
| BJ protective case | CENTOPLEX 278M/136K | 145±6 g |
CASMOLY BJ |
| |
ROLLUBE BJ |
| |
Sunlight SW–2 | ||
| TJ protective case | KLK T.J. 41–182 | 145±6 g |
CASMOLY TJ |
| |
ROLLUBE TJ |
| |
Oneluber MK | ||
General information
Drive shafts transmit torque from the engine, gearbox and differential to the front wheels. In the gearbox housing, the drive shafts are attached with splined connections to the differential axle gears. The splined end of the inner joint of the drive shaft is fixed in the axle gear by a spring retaining ring. When installed, the retaining ring is compressed, entering the groove of the shaft. Once the shaft is fully seated in the differential axle gear, the retaining ring is released and locks the splined tip from axial movement. The outer joints of the drive shafts are attached to the front wheel hubs, which are mounted on bearings. The shaft is fastened to the hub using a flanged nut. To prevent the nut from loosening, the flange of the nut is bent into the recess of the drive shaft.
Constant velocity joints (CV joints) are installed on both sides of the drive shaft. All outer CV joints are Birfield type, and inner ones are tripod or ball type. Tripod type CV joints are used to prevent engine vibrations from being transmitted through the drive shafts to the vehicle body. CV joints are necessary to transmit torque and compensate for movement of the front suspension. Also, CV joints allow you to change the length of the drive shaft and transmit torque at constantly changing angles.
