Contents: Lubrication system for 1.8 and 2.0 l…⇓ Lubrication system of 1.6 l engines ⇓ Sealant ⇓ Lubrication system of diesel engines…⇓ Tightening torques for threaded…⇓ Tightening torques for threaded…⇓
The lubrication system consists of an oil pan, an oil pump, an oil filter and various channels.
The oil pump is driven by the crankshaft. The bypass valve in the oil pump maintains the pressure in the engine lubrication system at a certain level. When it is exceeded, the bypass valve opens and some of the oil flows back into the oil pan.
The filter has a bypass valve through which, in the event of severe contamination of the filter, unfiltered oil flows directly into the oil line. The oil, cleaned by the oil filter, enters the main oil line.
The oil flow then splits into two streams. One stream of oil is supplied to the main bearings of the crankshaft, and through drilled channels it also lubricates the connecting rod bearings. To cool the pistons, oil is sprayed through nozzles onto the lower part of the pistons.
The second flow of oil is supplied through the channels to the cylinder head to lubricate the camshaft bearings and to the hydraulic tappets.
After passing through the cylinder head and block, the oil drains into the oil pan.
Lubrication system for 1.8 and 2.0 l engines
Name | Nominal values |
| Oil pump | |
| Clearance between outer gear and front cover, mm | 0,120–0,185 |
| Clearance between external and internal gears, mm | 0,025–0,069 |
| Axial clearance of internal gear of oil pump, mm | 0,04–0,085 |
| Axial clearance of the external gear of the oil pump, mm | 0,04–0,09 |
| Oil pressure at idle speed at oil temperature 90–100°C, kpa | 166 |
| Spring | |
| Length in free state, mm | 43,8 |
| Length under load 3.7 kg, mm | 40,1 |
Lubrication system of 1.6 l engines
Name | Nominal values |
| Oil pump | |
| Clearance between outer gear and front cover, mm | 0,120–0,180 |
| Clearance between external and internal gears, mm | 0,025–0,069 |
| Axial clearance of internal gear of oil pump, mm | 0,04–0,085 |
| Axial clearance of the external gear of the oil pump, mm | 0,06–0,11 |
| Oil pressure at idle speed at oil temperature 90–100°C, kpa | 147 |
| Spring | |
| Length in free state, mm | 46,6 |
| Length under load 6.1 kg, mm | 40,1 |
Sealant
Data | Meaning |
| Coolant temperature sensor | LOCTITE 262 No. 1324 or equivalent |
| Oil pressure sensor | 3M ATD No. 8660 or Three bond No. 1141E |
Lubrication system of diesel engines 2.0 l
Name | Nominal values |
| Oil pressure at 1500 min⁻¹ and oil temperature 90–105°C, kpa | 250 |
| Oil pump | |
| Clearance between external and internal gears, mm | 0,12–0,2 |
| Radial clearance, mm | 0,13–0,23 |
| Axial clearance, mm | 0,02–0,07 |
| Spring | |
| Length in free state, mm | 47,5 |
| Opening pressure, kpa | 570±50 |
Tightening torques for threaded connections of gasoline engines, Nm
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Data | Meaning |
| Oil filter | 12–16 |
| Oil pan mounting bolts | 10–12 |
| Oil pan drain plug | 35–45 |
| Mesh oil filter mounting bolts | 15–22 |
| Oil pressure sensor | 13–15 |
| Oil control valve bolt | 10–12 |
| OCV filter | 41–51 |
Tightening torques for threaded connections of diesel engines, Nm
Data | Meaning |
| Oil pan mounting bolts | 10–12 |
| Oil pan drain plug | 35–45 |
| Oil filter | 10–12 |
| Oil pressure sensor | 15–22 |
| Oil filter bracket mounting bolt | 34–38 |
| Oil pump mounting bolts | 20–27 |
| Safety valve plug | 20–27 |
| Oil Sprayer Mounting Bolt | 9–13 |
| Oil pump rotor mounting bolt | 8–10 |
| Front cover mounting bolts | 10–12 |
| Pressure Relief Plug | 42–52 |
| Oil level sensor | 10–12 |
