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Elantra 1 (1990-1995, petrol) Elantra 2 (1995-2000, petrol) Elantra 3 (2000-2006)
  • Main
  • Elantra
  • XD (2000-2006)
  • Power unit
  • Diesel engines
  • Removal and installation of engine and gearbox

Removal and installation of engine and gearbox (Hyundai Elantra XD)

0

Removal



1. Disconnect the ground wire and…


1. Disconnect the ground wire and remove the battery.

2. Remove the engine cover.

3. Remove the air filter.


3. Remove the air filter.

4. Disconnect the hoses from the transmission oil cooler.

5. Disconnect the EGR valve connector…


5. Disconnect the EGR valve connector and vacuum hoses.

6. Disconnect the electrical connectors from the engine components (fuel injectors, TDC sensor of the first cylinder, etc.).



7. Disconnect the electrical connectors…


7. Disconnect the electrical connectors from the generator and starter.

8. Drain the coolant.

9. On vehicles with automatic…


9. On vehicles with automatic transmission, disconnect the transmission oil cooler hoses.

Caution: Mark the hoses before disconnecting them to avoid confusion when reconnecting them.


Warning: Be careful not to let transmission fluid leak from the hoses. To prevent dirt from getting in, plug the ends of the hoses.


10. Disconnect the upper and lower…


10. Disconnect the upper and lower hoses from the radiator and remove the radiator.



11. Disconnect the ground wire from the engine.

12. Disconnect the fuel supply and…


12. Disconnect the fuel supply and return hoses from the engine.

13. Disconnect the vacuum hose from the…


13. Disconnect the vacuum hose from the brake booster.

14. Disconnect the cooling system hoses…


14. Disconnect the cooling system hoses going to the heater.

15. Disconnect the speedometer drive…


15. Disconnect the speedometer drive cable from the gearbox.



16. On a vehicle with a manual…


16. On a vehicle with a manual transmission, disconnect the clutch cable from the transmission housing.

17. Disconnect the ground wire from the gearbox.

18. On a vehicle with an automatic…


18. On a vehicle with an automatic transmission, disconnect the transmission control cable.

19. On a vehicle with an automatic…


19. On a vehicle with an automatic transmission, disconnect the connectors from the lock-up switch and the solenoid valve.



20. On a vehicle with a manual transmission, disconnect the gear selection and shift rods.

21. Disconnect the filter and return…


21. Disconnect the filter and return hose from the power steering pump.

22. Disconnect the pipes from the air…


22. Disconnect the pipes from the air conditioning compressor.

23. In the engine compartment, remove…


23. In the engine compartment, remove the dust cover and unscrew the bolt securing the universal joint of the steering shaft to the steering gear.



Caution: To ensure correct reconnection, mark the relative positions of the steering shaft joint and steering gear.


24. Raise the vehicle and remove the front wheels.

25. Unscrew the bolts, remove the…


25. Unscrew the bolts, remove the caliper and secure it to the front suspension strut with soft wire.

26. Remove the bolts and disconnect the…


26. Remove the bolts and disconnect the lower part of the steering knuckle from the strut.

27. Disconnect the front exhaust pipe…


27. Disconnect the front exhaust pipe from the exhaust manifold.



28. Attach the lifting mechanism clamps…


28. Attach the lifting mechanism clamps to the engine eyes and lift so as to relieve the supports from the weight of the engine.

29. Support the gearbox with a hydraulic lift and remove the bolts and nuts securing it to the subframe.

Warning: Make sure all electrical connectors, hoses, tubes and wiring harnesses are disconnected from the engine.


30. Remove the engine and gearbox…


30. Remove the engine and gearbox support.

31. Remove the bolts and nuts securing…


31. Remove the bolts and nuts securing the engine subframe.



32. Tilt the gearbox, lower and remove…


32. Tilt the gearbox, lower and remove the engine together with the gearbox from the car.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Previous
Elantra 3: Diesel engines
Next

Cylinder Block — Removal and Assembly
Support elements to be checked
Engine and gearbox mounts
Cylinder head repair
Balance shafts
Crankshaft — removal and installation
Piston — Checking and Installing
Turbocharger — check
Charge air cooler
Air Filter (ACL)
We recommend other articles on the topic of Hyundai manuals:

Engine and gearbox assembly Hyundai Accent 1 (1994-1999)
Replacement of the electronic control unit of the engine and… Hyundai Getz (2002-2011)
Engine and gearbox assembly — removal and installation Hyundai Sonata 3 (1993-1998)
Removal and installation of the engine and gearbox assembly Hyundai Santa Fe 2 (2007-2012, petrol)
Removal and installation the engine with gearbox assembly Hyundai Tucson 1 (2005-2010)
Removal and installation of the engine and gearbox assembly Hyundai Matrix (2001-2010, petrol)

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Elantra 3 (2000-2006) 
  • User manual
  • Control devices
  • Audio system
  • Starting the engine and driving
  • Faults en route
  • Maintenance and care
  • Technical information
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Decreased toxicity
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts and axles
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Air conditioning system
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
Elantra 2 (1995-2000, petrol) 
  • General information
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Intake and exhaust system
  • Fuel system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts and axles
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical diagrams
Elantra 1 (1990-1995, petrol) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Minor engine repair
  • Engine overhaul
  • Lubrication system
  • Cooling system
  • Fuel injection system
  • Ignition system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Troubleshooting
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Heating and air conditioning
  • Electrical circuits
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