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Elantra 1 (1990-1995, petrol) Elantra 2 (1995-2000, petrol) Elantra 3 (2000-2006)
  • Main
  • Elantra
  • J1 (1990-1995)
  • Power unit
  • Exhaust system
  • Replacing the exhaust system

Replacing the exhaust system (Hyundai Elantra J1)

0
Repairing a rusty exhaust system only gives temporary results. Rusted sheet metal cannot be welded, putty and bandages (arrow) help for a while, but the tin in the repair area soon collapses again.

Repairing a rusty exhaust system only…


It is very rare that two mufflers need to be replaced at the same time, but as luck would have it, the next one fails after a few months. Therefore, the entire exhaust tract is often replaced. We do not insist on doing this, since the individual parts of the vehicle's exhaust system are simply connected to each other. Removing a separate section of the pipe can be done without any particular difficulty.

Tap the faulty muffler with a hammer around the circumference and also on the ends. However, you should not hit too hard.

If a clear sound is heard with each blow, it means that the tin has already become thinner and will soon collapse, especially if it is winter and the road is sprinkled with salt.

Support the vehicle and secure it securely.

If the threaded connection does not give in during dismantling, do not rotate the bolt together with the nut in a circle, but try to break the bolt off (in this case it breaks off). The exception is the threaded connections on the engine exhaust manifold.



If the threaded connection does not…


Before installation, the threads of the threaded connections of the exhaust tract must be lubricated with copper-containing grease.

When installing, the system must be positioned so that there is no tension.

When installing the exhaust tract parts, all threaded connections are not tightened completely at first.

Hang the exhaust system with suspension supports to the bottom of the vehicle.

Hang the exhaust system with suspension…


All suspension supports must be located at the same distance, otherwise the exhaust tract components must be repositioned.

Tighten all exhaust pipe threads starting from the front.

Note: All exhaust tract parts must be sufficiently clear of the vehicle body.
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This article has been reviewed by: Konstantin Smirnov
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Elantra 1: Exhaust system
Next

Checking the suspension and condition of the exhaust tract
General description of the exhaust system
Exhaust Gas Recirculation (EGR) System — Design and Testing
Fuel Evaporative Emissions Reduction System — Design and Testing
Forced crankcase ventilation system (PCV) — device and repair
Lambda probe — removal and installation
Cars with a catalytic converter — operating rules
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Elantra 3 (2000-2006) 
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Elantra 2 (1995-2000, petrol) 
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  • Power unit
  • Engine repair
  • Cooling system
  • Intake and exhaust system
  • Fuel system
  • Transmission
  • Clutch
  • Manual gearbox
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  • Chassis
  • Front suspension
  • Rear suspension
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Elantra 1 (1990-1995, petrol) 
  • General information
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  • Power unit
  • Minor engine repair
  • Engine overhaul
  • Lubrication system
  • Cooling system
  • Fuel injection system
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  • Front suspension
  • Rear suspension
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  • Troubleshooting
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  • Electrical circuits
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