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Tucson 1 (2005-2010) Tucson 2 (2009-2015)
  • Main
  • Tucson
  • JM (2005-2010)
  • Power unit
  • Gasoline engine G4GC
  • Cylinder Block — Disassembly

Cylinder Block — Disassembly (Hyundai Tucson JM)

0
1. Manual transmission - remove the flywheel.

2. Automatic transmission - remove flange.

3. Install the engine on a special stand for disassembly.

4. Remove the drive belt.

5. Remove the cylinder head.

6. Remove the oil dipstick (A).

6. Remove the oil dipstick (A).


7. Remove the knock sensor (A).

7. Remove the knock sensor (A).


8. Remove the oil pressure sensor (A).

8. Remove the oil pressure sensor (A).


9. Remove the water pump.



10. Remove the crankcase (A).

10. Remove the crankcase (A).


11. Loosen the two bolts (C) and remove the oil intake (A) with the gasket (B).

11. Loosen the two bolts (C) and remove…


12. Check the axial clearances of the connecting rods (see section "Checking the technical condition" in the cylinder block of the G6BA engine).

13. Remove the connecting rod caps and check the clearance between the crankshaft connecting rod journals and the bearings (see section "Checking the technical condition" in the cylinder block of the G6BA engine).

14. Use a scraper to clean the top of the piston from carbon deposits. Push the piston together with the connecting rod out of the cylinder through the top.

Note:
  • Do not disassemble the connecting rod, connecting rod cap and connecting rod bearings.
  • Place the removed pistons with connecting rods in the order corresponding to the cylinder numbers for correct installation later.


15. Remove the front housing.



16. Loosen 5 bolts (B) and remove the rear oil seal housing.

16. Loosen 5 bolts (B) and remove the…


17. Remove the main bearing caps and check the clearance between the crankshaft main journals and the liners (see section "Checking the technical condition" in the cylinder block of the G6BA engine).

18. Check the axial clearance of the crankshaft (see section "Checking the technical condition" in the cylinder block of the G6BA engine).

19. Carefully remove the crankshaft (A) from the cylinder block so as not to damage the main journals.

19. Carefully remove the crankshaft (A)…


Note: Arrange the main and thrust bearing shells in the order for installation.


20. Check the suitability of the piston pin. To do this, try to move the piston relative to the pin. If relative movement is possible, it is necessary to replace the piston pin and piston as a set.



21. Using a special puller, remove the two compression rings. Manually remove the discs and the oil scraper ring expander.

Note: Arrange the piston rings strictly in the order corresponding to the cylinder numbers.


22. Disconnect the piston from the connecting rod.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Previous
Tucson 1: Gasoline engine G4GC
Next

Cylinder block — device
Removal and installation the engine with gearbox assembly
Cylinder head — installation
Checking the technical condition of the cylinder head phase shifter
Disassembly, inspection of technical condition of parts and assembly of cylinder head
Cylinder head — removal
Cylinder block — checking technical condition
Cylinder Block — Assembly
Intake and exhaust systems — device
Removal and installation the intake system
Removal and installation of the exhaust system
Tightening torques
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Cylinder Block — Removal and Inspection Hyundai Accent 1 (1994-1999)
Cylinder Block — Cleaning and Checking Hyundai Elantra 1 (1990-1995, petrol)
Cylinder Block — Disassembly and Inspection Hyundai Getz (2002-2011)
Cylinder Block — Removal and Installation Hyundai Sonata 3 (1993-1998)
Cylinder block Hyundai Santa Fe 2 (2007-2012, petrol)
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Tucson 2 (2009-2015) 
  • General information
  • Faults en route
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Engine cooling system
  • Engine lubrication system
  • Engine power system
  • Control system
  • Intake and exhaust systems
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Suspension and wheels
  • Brake system
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Security systems
  • Air conditioning and heater
  • Electrical equipment
  • Electrical circuits
Tucson 1 (2005-2010) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engine G6BA
  • Gasoline engine G4GC
  • Diesel engine D4EA
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Engine lubrication system
  • Engine cooling system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Air conditioning and heater
  • Airbags
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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