Drive shafts and cardan car Hyundai Tucson 1

Drive shafts and final drive — technical specifications

Front axle — removal and installation
1. Loosen the wheel nuts. Then lift the car and, having unscrewed the nuts completely, remove the wheel (A) from the hub (B). 2. Remove the cotter pin (A), then unscrew...

Front axle — technical condition check
1. Check the cover for cracks or damage. 2. Check the constant velocity joints. 3. Check the splines for wear and damage. 4. Check the differential seal for damage.

Front axle — installation
1. Apply transmission oil to the contact surface (B) with the sealing cuff and to the splines (A). 2. Before installing the drive shaft (C), install the retaining ring...

Front axle (2WD front drive)

Front axle 2.0 DSL manual transmission — disassembly
1. Remove the clamps, then remove the offset groove constant velocity joint boot. 2. Using a screwdriver (A), remove the retaining ring (B). 3. Remove the drive shaft...

Front axle 2.0 DSL manual transmission — technical condition check
1. Check the outer ring, inner ring, race, balls for wear and damage. 2. Check the splines for damage. 3. Check the Birfield CV joint (A) for foreign materials.

Front axle 2.0 DSL manual transmission — assembly
1. Wrap the drive shaft splines to prevent damage to the dust boots. 2. Apply lubricant to the drive shaft and install the boot. 3. Install the damper, adjust the length...

Front axle 2.7 GSL automatic transmission, 2.0 GSL manual transmission, automatic transmission, 2.0 GSL automatic transmission — disassembly
1. Remove the retaining ring (B) from the splines of the drive shaft (A) on the final drive side. 2. Using pliers, remove the clamps from the tripod CV joint boot. 3....

Front axle 2.7 GSL automatic transmission, 2.0 GSL manual transmission, automatic transmission, 2.0 GSL automatic transmission — technical condition check
1. Check the outer ring, inner ring, race, balls for wear and damage. 2. Check the splines for damage. 3. Check the Birfield CV joint for foreign materials. 4. Check the...

Front axle 2.7 GSL automatic transmission, 2.0 GSL manual transmission, automatic transmission, 2.0 GSL automatic transmission — assembly
1. Wrap the drive shaft splines to prevent damage to the dust boots. 2. Apply lubricant to the drive shaft and install the boot. 3. Install the clamps on the boot. 4....

Rear axle — device

Rear Axle — Removal
1. Loosen the car wheel mounting nuts, then lift the car and unscrew the mounting nuts completely. 2. Remove the wheel (A) from the wheel hub (B). 3. Remove the speed...

Rear axle — technical condition check
1. Check the cover for cracks or damage. 2. Check the constant velocity joints. 3. Check the splines for wear and damage. 4. Check the differential seal for damage.

Rear axle — disassembly
1. Remove the clamps, then remove the offset groove constant velocity joint boot. 2. Using a screwdriver (A), remove the retaining ring (B). 3. Remove the drive shaft...

Rear axle — assembly
1. Wrap the drive shaft splines to prevent damage to the dust boots. 2. Apply lubricant to the drive shaft and install the boot. 3. Apply special lubricant to the inner...

Rear axle — installation
1. Apply transmission oil to the contact surface of the differential housing with the sealing cuff and the splines of the drive shaft. 2. Before installing the drive...

Cardan shaft — device

Cardan shaft — checking the technical condition
1. Install a dial indicator. Align the indicator needle with the center of the cardan shaft. 2. Slowly turn the cardan shaft. Measure the runout. The maximum permissible...

Cardan shaft — removal and installation
1. Apply alignment marks (C) to the flexible coupling (A), differential flange (B). Then unscrew the bolts (D) securing the flexible coupling. 2. Loosen the bolts (A)...

Rear gearbox — device

Rear gearbox — removal
1. Drain the transmission oil from the final drive housing. 2. Disconnect the propeller shaft. 3. Disconnect the drive shafts. 4. Jack up (B) the final drive assembly...

Rear gearbox — technical condition check
Install the main gear (A) on a special stand. 1. Using a dial indicator, measure the clearance in the main gear engagement. The permissible clearance is 0.10-0.15 mm. 2....

Rear gearbox — installation
1. Apply sealant, then install the crankcase cover (B) and tighten the mounting bolts (A). The tightening torque of the cover mounting bolts is 40-50 Nm. 2. Using the...

Tightening torques for threaded connections

Lubricants

Possible malfunctions, causes and methods of their elimination

Special tools and accessories

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