Diesel engine compression test 1. Check the oil level in the engine, the condition of the battery and starter. 2. Start the engine and warm it up to a temperature of 80-90°C. 3. Loosen the fuel line...
Timing gear drive — removal To remove the camshaft timing belt, the engine must be removed. 1. Remove attachment drive belt (A). 2. Remove the crankshaft pulley (A) and bottom cover (IN) drive...
Timing gear drive — installation 1. Align mark (A) on the gear (B) camshaft with mark (C) on the cylinder head (D). 2. Align label (A) on the gear (IN) crankshaft with mark (WITH) on the body (D) oil...
Cylinder head — removal To perform the operation, the engine must be removed from the vehicle. Remove gearbox first (A). Note. Mark all disconnected plugs for correct connection during...
Cylinder head — disassembly Note. Lay out the removed parts in sequence, for ease of assembly. 1. Remove brackets, supports and stands. 2. Remove the camshaft bearing caps (A). 3. Remove the...
Cylinder head — checking the technical condition Note. Do not turn the camshaft during the maintenance check. 1. Install the camshaft (A) in the cylinder head (WITH) and bearing caps (IN), then tighten the mounting...
Cylinder Head — Assembly Note. Thoroughly clean all parts. Immediately before assembly, apply engine oil to all friction surfaces. All oil seals and oil seals must be replaced with new ones...
Cylinder head — installation Installation is carried out in the reverse order of removal. Note. Always use a new cylinder head gasket. The mating surface of the block head and cylinder block must be...
Cylinder block — removal 1. Remove the engine assembly with gearbox from the vehicle. 2. To turn away bolts of fastening and to disconnect a transmission from the engine. 3. To turn away bolts...
Cylinder block — disassembly 1. Loosen the mounting bolts (B, C) and remove the balance shaft assembly (A). 2. Loosen the mounting bolts (A, B) and remove the ladder frame. 3. Unscrew the mounting...
Cylinder block — repair dimensions Repair dimensions of connecting rod Repair dimensions of the liners of the main bearings Repair dimensions of the crankshaft main bearings
Cylinder Block — Assembly 1. Install balance shafts (A, B) to the body (WITH). Note. The shafts and body are marked (DR, DN). 2. Align the marks and install the drive and driven gears of the...
Removal and installation of an inlet collector 1. Remove the generator. 2. Disconnect the intercooler pipe. 3. Disconnect the cooling system pipe. 4. Disconnect the upper radiator hose. 5. Disconnect the vacuum hose...
Removal and installation of a final collector 1. Disconnect the pipe (A) exhaust gas recirculation systems. 2. Disconnect the vacuum hose from the EGR valve. 3. Remove vacuum valve and cooler (A) exhaust gas...