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Tucson 1 (2005-2010) Tucson 2 (2009-2015)
  • Main
  • Tucson
  • JM (2005-2010)
  • Power unit
  • Diesel engine D4EA
  • Removal and installation the exhaust manifold

Removal and installation the exhaust manifold (Hyundai Tucson JM)

0
1. Disconnect the exhaust gas recirculation system pipe (A).

1. Disconnect the exhaust gas…


2. Disconnect the vacuum hose from the EGR valve.

3. Remove the vacuum valve and EGR cooler (A).

3. Remove the vacuum valve and EGR…


4. Remove the thermal insulator (A).

4. Remove the thermal insulator (A).


5. Loosen the mounting bolts (B) and remove the insulator (A).

5. Loosen the mounting bolts (B) and…


6. Disconnect the oil drain pipe and the inlet pipe (A) of the turbocharger (B) from the cylinder block (C).



6. Disconnect the oil drain pipe and…


7. Loosen the lower turbocharger bracket mounting bolt.

8. Remove the front muffler (A).

8. Remove the front muffler (A).


9. Remove the exhaust manifold (A).

9. Remove the exhaust manifold (A).


10. Installation is carried out in the reverse order of removal.
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This article has been reviewed by: Konstantin Smirnov
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Tucson 1: Diesel engine D4EA
Next

Removal and installation the intake manifold
Intake and exhaust systems — device
Cylinder Block — Assembly
Cylinder block — repair dimensions
Cylinder block — checking technical condition
Tightening torques
Special tools and devices
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Tucson 2 (2009-2015) 
  • General information
  • Faults en route
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Engine cooling system
  • Engine lubrication system
  • Engine power system
  • Control system
  • Intake and exhaust systems
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Suspension and wheels
  • Brake system
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Security systems
  • Air conditioning and heater
  • Electrical equipment
  • Electrical circuits
Tucson 1 (2005-2010) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engine G6BA
  • Gasoline engine G4GC
  • Diesel engine D4EA
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Engine lubrication system
  • Engine cooling system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Air conditioning and heater
  • Airbags
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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