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Tucson 1 (2005-2010) Tucson 2 (2009-2015)
  • Main
  • Tucson
  • JM (2005-2010)
  • Power unit
  • Diesel engine D4EA
  • Cylinder head — removal

Cylinder head — removal (Hyundai Tucson JM)

0
To perform the operation, it is necessary to remove the engine from the car.

First remove the gearbox (A).

First remove the gearbox (A).


First remove the gearbox (A).

Note: Mark all disconnected plugs to ensure proper reconnection during installation.


1. Remove the camshaft drive toothed belt.

2. Disconnect the clamps (A) and remove the fuel return hose.

2. Disconnect the clamps (A) and remove…


3. Remove the plugs. To do this:


  • 1) Lift the plug (approximately 1 mm)
  • 2) Turn the plug 90° clockwise
  • 3) Remove the plug (B)

3) Remove the plug (B)


4. Loosen the injector mounting bolt (A) using the Allen key (B) (5 mm).

4. Loosen the injector mounting bolt…


5. Loosen the bolts (B) together with the injector holders (A).

5. Loosen the bolts (B) together with…


6. Remove the injectors.

6. Remove the injectors.


7. Loosen the bolts (A) securing the cylinder head cover (B).



7. Loosen the bolts (A) securing the…


8. Remove the cylinder head cover (A).

8. Remove the cylinder head cover (A).


9. Remove the injector holders (A) and bolts (B).

9. Remove the injector holders (A) and…


10. Remove the cylinder head cover gasket (A).

10. Remove the cylinder head cover…


11. Remove the fuel line (A) connecting the high-pressure fuel pump (B) and the injection system pressure accumulator (C).



11. Remove the fuel line (A) connecting…


12. Loosen the mounting bolts (B) and remove the high-pressure fuel pump (A).

12. Loosen the mounting bolts (B) and…


13. Remove the exhaust manifold.

14. Remove the intake manifold.

15. Loosen the mounting bolts (A) and remove the cylinder head (B).

15. Loosen the mounting bolts (A) and…


15. Loosen the mounting bolts (A) and…

15. Loosen the mounting bolts (A) and…
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Previous
Tucson 1: Diesel engine D4EA
Next

Cylinder head — device
Timing drive — installation
Timing drive — technical condition check
Gas distribution mechanism drive-removal
Gas distribution mechanism drive-device
Cylinder head — disassembly
Cylinder head — technical condition check
Cylinder head — assembly
Cylinder head — installation
Cylinder block — device
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Cylinder head — removal, inspection and installation Hyundai Accent 1 (1994-1999)
Cylinder head — replacement and installation of gasket (all… Hyundai Elantra 1 (1990-1995, petrol)
Cylinder head — removal and installation Hyundai Getz (2002-2011)
Cylinder head and valves — components Hyundai Sonata 3 (1993-1998)
Disassembly, inspection and assembly of the cylinder head Hyundai Santa Fe 2 (2007-2012, petrol)
Disassembly, inspection and assembly of the cylinder head Hyundai Matrix (2001-2010, petrol)

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Tucson 2 (2009-2015) 
  • General information
  • Faults en route
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Engine cooling system
  • Engine lubrication system
  • Engine power system
  • Control system
  • Intake and exhaust systems
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Suspension and wheels
  • Brake system
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Security systems
  • Air conditioning and heater
  • Electrical equipment
  • Electrical circuits
Tucson 1 (2005-2010) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engine G6BA
  • Gasoline engine G4GC
  • Diesel engine D4EA
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Engine lubrication system
  • Engine cooling system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Air conditioning and heater
  • Airbags
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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