Note:
- 1. To avoid incorrect connections during installation, mark all connectors and hoses when disconnecting them.
- 2. Check drive belts before removing the cylinder head.
- 3. Turn the crankshaft so that the piston of the first cylinder is at the top dead center of the compression stroke.
1. Remove the air intake (A).
2. Disconnect the negative terminal from the battery.
3. Unscrew the radiator cap and the drain plug of the cooling system and drain the coolant.
4. Remove the engine cover.
5. Disconnect the MAF sensor connector (A) and breather hose (B). Remove the air cleaner (C) complete with intake hose.
6. Disconnect the upper (A) and lower (B) radiator hoses.
7. Disconnect the heater hoses (A).
8. Disconnect the connectors on the cylinder head and intake manifold (for the order of disconnection and the location of the connectors, see section "Removal the cylinder head").
9. Disconnect the fuel hose (A) from the line.
10. Disconnect the solenoid valve hose (A).
11. Disconnect the hose (A) from the brake booster.
12. Remove the throttle cable.
13. Remove the power steering pump.
14. Remove the battery tray.
 |
 |
15. Disconnect the gearbox connectors:
- 1) A - gear divider connector;
- 2) B - gearbox mode switch connector;
- 3) C - connector of the gearbox input shaft speed sensor;
This publication is based on information from the portal (HyundaiBook)
- 4) A - output shaft speed sensor connector;
- 5) B - vehicle speed sensor connector.
16. Remove the transmission mode shift control cable (A).
17. Disconnect the oil cooler hoses from the automatic transmission (A).
18. Remove the crankcase guard (A).
19. Remove the front outlet pipe (A).
20. Disconnect the wheel speed sensors (A) from both steering knuckles.
21. Loosen the bolts and nuts of the front strut.
22. Disconnect the steering universal joint (A) from the steering shaft.
23. Install a jack to support the engine and gearbox assembly.
24. Loosen the bolt (B) and nuts (C and D) and remove the engine support bracket.
25. Remove the gearbox support (A).
26. Loosen the nuts (A) and bolts (B) securing the support brackets.
 |
 |
27. Loosen the support bolts (A).
28. Jack up the car.
The engine assembly with the gearbox is installed in the reverse order of removal.