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Elantra 1 (1990-1995, petrol) Elantra 2 (1995-2000, petrol) Elantra 3 (2000-2006)
  • Main
  • Elantra
  • XD (2000-2006)
  • Power unit
  • Gasoline engines
  • Removal and installation of engine and gearbox

Removal and installation of engine and gearbox (Hyundai Elantra XD)

0

Removal



1. Remove the battery.

2. Remove the air filter.


2. Remove the air filter.

3. Disconnect the electrical connectors from the reverse light switch and engine wire harnesses.

4. On a vehicle with a manual five-speed transmission, disconnect the electrical connector from the selector control valve.

5. Disconnect the electrical connectors from the generator and oil pressure sensor.

6. Drain the coolant. On a vehicle with an automatic transmission, disconnect the transmission oil cooler hoses.

Caution: Mark the hoses before disconnecting them to avoid confusion when reconnecting them.


Warning: Be careful not to let transmission fluid leak from the hoses. To prevent dirt from getting in, plug the ends of the hoses.


7. Disconnect the upper and lower hoses from the radiator and remove the…


7. Disconnect the upper and lower hoses from the radiator and remove the radiator.



8. Disconnect the ground wire from the engine.

9. Disconnect the vacuum hose from the brake booster.


9. Disconnect the vacuum hose from the brake booster.

10. Disconnect the fuel supply and return hoses from the engine.

Warning! Gasoline is extremely flammable. When working with fuel system components, the use of fire, sparking devices, open fire-hazardous lighting devices and smoking are prohibited. Avoid sparking when handling wires and electrical devices.


11. Disconnect the cooling system hoses leading to the heater.

12. Disconnect the accelerator cable from the engine.

13. On a vehicle with a manual five-speed gearbox, disconnect the clutch cable from the gearbox housing.

14. On a vehicle with a manual five-speed transmission, disconnect the gear…


14. On a vehicle with a manual five-speed transmission, disconnect the gear selection and shift rods.



15. On a vehicle with an automatic transmission, disconnect the transmission control cable.

16. Disconnect the vehicle speed sensor connector from the gearbox.

17. Remove the air conditioning compressor from the bracket.


17. Remove the air conditioning compressor from the bracket.

18. Raise the car.

19. Disconnect the front exhaust pipe from the exhaust manifold.

Caution! Use soft wire to secure the exhaust pipe to the bottom of the car.


20. Remove the bolts and detach the lower part of the steering knuckle from the…


20. Remove the bolts and detach the lower part of the steering knuckle from the strut.

21. Unscrew the bolts, remove the caliper and secure it to the front suspension…


21. Unscrew the bolts, remove the caliper and secure it to the front suspension strut with soft wire.



22. Remove the wheel speed sensor.


22. Remove the wheel speed sensor.

23. Attach the lifting gear clamps to the engine eyes and lift to relieve the…


23. Attach the lifting gear clamps to the engine eyes and lift to relieve the engine supports of the weight.

24. Remove the engine mount mounting bolts.

25. Separate the engine mount bracket from the engine.

26. Slowly lift the engine away from the mounts and hold it in this position temporarily.

Warning: Make sure all electrical connectors, hoses, tubes and wiring harnesses are disconnected from the engine.


27. Remove the bolts securing the gearbox bracket to the right wing.


27. Remove the bolts securing the gearbox bracket to the right wing.



28. Remove the bolts and nuts securing the sub-engine frame.

29. Tilt the gearbox, lower and remove the engine together with the gearbox from the vehicle.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Previous
Elantra 3: Gasoline engines
Next

Engine Mounts — Removal and Installation
Cylinder head repair
Variable Valve Timing (CVVT) mechanism on 1.8 and 2.0 L engines
Installing camshafts
Timing chain — check
Cylinder Block — Removal and Inspection
Crankshaft — removal and installation
Flywheel — removal and installation
Piston — removal and installation
Air Filter (ACL)
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Engine and gearbox assembly — removal and installation Hyundai Sonata 3 (1993-1998)
Removal and installation of the engine and gearbox assembly Hyundai Santa Fe 2 (2007-2012, petrol)
Removal and installation the engine with gearbox assembly Hyundai Tucson 1 (2005-2010)
Removal and installation of the engine and gearbox assembly Hyundai Matrix (2001-2010, petrol)

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Elantra 3 (2000-2006) 
  • User manual
  • Control devices
  • Audio system
  • Starting the engine and driving
  • Faults en route
  • Maintenance and care
  • Technical information
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Decreased toxicity
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts and axles
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Air conditioning system
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
Elantra 2 (1995-2000, petrol) 
  • General information
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Intake and exhaust system
  • Fuel system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts and axles
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical diagrams
Elantra 1 (1990-1995, petrol) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Minor engine repair
  • Engine overhaul
  • Lubrication system
  • Cooling system
  • Fuel injection system
  • Ignition system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Troubleshooting
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Heating and air conditioning
  • Electrical circuits
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