Water pump engines 2.0 / 1.8 l
Withdrawal
1. Disconnect a wire from the negative plug of the storage battery. Drain the coolant into a suitable container and disconnect the hose from the coolant inlet fitting of the water pump.
2. Remove the V-ribbed belt and water pump pulley.
3. Remove the toothed belt covers and the toothed belt tension roller.
4. Turn out bolts of fastening of the water pump, then remove a support of the generator.
5. Remove the water pump from the block of cylinders.
Examination
1. Check each part for cracks, damage or wear and replace the pump assembly if necessary.
2. Rotate the water pump shaft and check for smooth rotation and no noise.
3. Check for coolant leaks from the pump. If there is a leak from port C, the pump seal is faulty. If necessary, replace the water pump.
Installation
1. Clean gasket residue and foreign material from water pump sealing surface.
2. Install a new gasket on the water pump, install the pump and secure it with bolts. Tightening torque: 20–27 Nm.
3. Install the toothed belt tension roller and adjust the belt tension.
4. Establish casings of a gear belt.
5. Install the water pump pulley and V-ribbed belt, then adjust the belt tension.
6. Fill the cooling system with the required amount of the required coolant.
7. Connect a wire to the negative plug of the storage battery. Start the engine and check for leaks from the cooling system.
Water pump engines 1.6L
Withdrawal
1. Disconnect a wire from the negative plug of the storage battery. Drain the coolant into a suitable container and disconnect the hose from the coolant inlet fitting of the water pump.
2. Remove the V-ribbed belt and water pump pulley.
3. Remove the toothed belt covers and the toothed belt tension roller.
4. Turn out bolts of fastening of the water pump, then remove a support of the generator.
5. Remove the water pump from the block of cylinders.
Examination
1. Check each part for cracks, damage or wear and replace the pump assembly if necessary.
2. Rotate the water pump shaft and check for smooth rotation and no noise.
3. Check for coolant leaks from the pump. If there is a leak from port C, the pump seal is faulty. If necessary, replace the water pump.
Installation
1. Clean gasket residue and foreign material from water pump sealing surface.
2. Install a new gasket on the water pump, install the pump and secure it with bolts. Tightening torque: A: 12–15 Nm B: 20–27 Nm.
3. Install the toothed belt tension roller and adjust the belt tension.
4. Establish casings of a gear belt.
5. Install the water pump pulley and V-ribbed belt, then adjust the belt tension.
6. Fill the cooling system with the required amount of the required coolant.
7. Connect a wire to the negative plug of the storage battery. Start the engine and check for leaks from the cooling system.
Water pump for diesel engines 2.0L
Withdrawal
1. Disconnect a wire from the negative plug of the storage battery. Drain the coolant into a suitable container and disconnect the hose from the coolant inlet fitting of the water pump.
2. Remove poly V-belt and engine support bracket.
3. Remove the toothed belt guard and the toothed belt tensioner.
4. Turn out bolts of fastening of the water pump.
5. Remove the water pump from the block of cylinders.
Examination
1. Check each part for cracks, damage or wear and replace the pump assembly if necessary.
2. Rotate the water pump shaft and check for smooth rotation and no noise.
3. Check for coolant leaks from the pump. If there is a leak, the pump seal is faulty. If necessary, replace the water pump.
Installation
1. Clean gasket residue and foreign material from water pump sealing surface.
2. Install a new O-ring into the groove on the front end of the coolant tube and wet the O-ring with coolant. Do not use engine oil or lubricant.
3. Install a new gasket on the water pump, install the pump and secure it with bolts. Tightening torque: 10 mm: 10–12 Nm 14 mm: 48–52 Nm.
4. Install the toothed belt tensioner and toothed belt. Adjust the toothed belt tension, then install the toothed belt guards.
5. Fill the cooling system with the required amount of the required coolant.
6. Connect a wire to the negative plug of the storage battery. Start the engine and check for leaks from the cooling system.