Withdrawal
1. Disconnect a wire from the negative plug of the storage battery.
Drain the coolant into a suitable container and disconnect the hose from the coolant outlet fitting on the water pump.
2. Remove the V-ribbed belt and water pump pulley.
3. Remove casings of a gear belt.
4. Turn out bolts of fastening of the water pump, then remove a tension level of the generator.
5. Remove the water pump from the block of cylinders.
Examination
1. Check each part for cracks, damage or wear and replace the pump assembly if necessary.
2. Rotate the water pump shaft and check for smooth rotation and no noise.
3. Check for coolant leaks from the pump. If there is leakage from the hole «A», the pump seal is defective. If necessary, replace the water pump.
2. Install a new gasket on the water pump, install the pump and secure it with bolts.
Torque:
- 1.3L engine: 12–15 Nm
- 1.1L engine: 8–10 Nm
- engines 1.5, 1.6 l:
- bolts A: 12–15 Nm
- bolts B: 20–27 Nm
3. Install the toothed belt and adjust its tension.
4. Establish casings of a gear belt.
5. Install the water pump pulley and V-ribbed belt, then adjust the belt tension.
6. Fill the cooling system with the required amount of the required coolant.
7. Connect a wire to the negative plug of the storage battery. Start the engine and check for leaks from the cooling system.