Specifications of G4EA 1.3 liter engines Front view of the engine: 1 - catalytic manifold; 2 - oil pan; 3 - oil filter; 4 - generator; 5 - oxygen concentration sensor; 6 - protective screen of the exhaust...
SOHC 1.1 liter engine specifications Engine management system Bosch Fuel tank capacity, l 45 Fuel filter High pressure Fuel pump Electric, submersible Throttle body: throttle position sensor signal voltage...
Engine Repair Recommendations This section covers engine repair operations, including cylinder head and cylinder block parts. The section includes recommendations regarding both the organization and...
Causes of engine malfunction and solutions Cause of failure Remedy Insufficient compression in the engine cylinders Broken cylinder head gasket Replace gasket Worn or damaged piston rings Replace piston rings...
Valve lifter failures Symptom Cause of failure Remedy Knocking when starting a cold engine, which then stops Normal phenomenon The knocking stops as soon as the oil pressure reaches normal...
Checking the serviceability of the dvgatel Is everything okay with the car engine? Maybe it's time to save money for computer diagnostics, and even for repairs? A few tips from an engineer who has been repairing...
Installation of the power unit The power unit consists of an engine, clutch and gearbox. It is removed using a hydraulic lift or a hoist, lowering it from the engine compartment onto a trolley. In...
Cylinder compression check If the Hyundai Getz engine runs poorly or intermittently, check the ignition system and fuel system. If the cause of poor engine performance could not be found, perform...
Toothed belt — removal and installation Withdrawal 1. Turn out a bolt of fastening of a pulley of the water pump. 2. Turn out a bolt of fastening of the generator. 3. Remove the water pump pulley and drive...
Toothed belt tension adjustment 1. Turn the steering wheel fully counterclockwise. 2. Raise the car. 3. Remove the engine support bracket. 4. Turn away a bolt of fastening of a pulley of the water pump...
Poly V-belt tension adjustment 1. Check the condition of the V-ribbed belt and its location on the pulleys. 2. Check the belt tension by applying 100 N of pressure to the belt at the same distance...
Alternator Drive Belt Tension Adjustment Attention! If the belt is loose, it will make abnormal noise during operation and will be subject to premature wear. If the belt is too tight, the water pump or...
Engine mounts — removal and installation Withdrawal Attach the load handlers to the engine lugs and lift so that the weight of the engine is supported by the load handler. 1. Turn out bolts of fastening of an...
Air filter — removal and installation Withdrawal 1. Remove the air inlet connected to the air filter. 2. Remove the air intake hose from the air filter side. 3. Remove the air filter cover and air filter...
Hydraulic valve clearance compensators If the piston of the hydraulic valve gap adjuster filled with engine oil moves when pressed with a finger, replace the gap adjuster. The main malfunctions of hydraulic...
Rocker arms — removal and installation Withdrawal 1. Remove wide hose and crankcase ventilation valve. 2. Remove the toothed belt cover. 3. Remove the cylinder head cover. 4. Turn out bolts with shoulder and...
Camshaft — removal and installation Withdrawal 1. Disconnect the crankcase breather hose and positive crankcase breather hose. 2. Remove the water pump pulley and crankshaft. 3. Remove a casing of a gear...
Cylinder head — removal and installation Withdrawal 1. Drain the coolant and disconnect the radiator supply hose. 2. Disconnect the crankcase ventilation hose from the air filter and cylinder head cover. 3....
Cylinder head repair Disassembly 1. Using a special tool, compress the valve spring and remove the crackers from the valve stem. Slowly release the spring compressor and remove the spring...
Exhaust manifold — check Check the exhaust manifold for damage and splitting. Check the exhaust manifold gasket for delamination and damage.
Intake manifold — removal and installation Withdrawal 1. Disconnect the connectors from the absolute pressure sensors, the idle speed control and the throttle position sensor. 2. Remove the air inlet connected to...
Removal and installation of the engine and transmission Withdrawal 1. Remove the battery. Warning When removing the power unit, make sure that the jacks and stands are properly installed and that the engine is securely...
Cylinder block — disassembly and inspection Disassembly 1. Remove the cylinder head, toothed belt, front cover, flywheel, pistons and crankshaft. Examination 1. Remove all gaskets, sealant, dirt, oil, grease and...
Flywheel — removal and installation Withdrawal 1. Remove the gearbox and clutch. 2. Turn out bolts and remove a flywheel. If your vehicle is equipped with an automatic transmission, remove the drive disc....
Crankshaft — removal and installation Withdrawal 1. Remove the toothed belt, cylinder head cover, flywheel, cylinder head and oil pan. 2. Remove the rear cover from the cylinder block and the crankshaft rear...
Pistons and connecting rods — removal and installation Withdrawal 1. Special tools 09234-33001 must be used to disassemble and reassemble the piston and connecting rod. 2. Install universal supports in the clamp between the...
Engine break-in after repair The overhauled engine is bench tested (running-in) no load on the next cycle. Speed, min -1 Time, min 750–800 2 1000 3 1500 4 2000 5 Having installed the engine on the...