Single Overhead Camshaft Engines — Specifications Specifications Characteristic Rated value limiting engine's type Inline overhead valve with overhead camshaft Number of cylinders 4 Cylinder diameter 1.8 l 80.60-80.63...
Single Overhead Camshaft Engines — Tightening Torques Cylinder head bolts Cold engine - 90-100 Hot engine - 100-110 Front cover bolts - 20-27 Camshaft pulley bolt - 80-100 Valve cover bolts - 5-7 bolts (large) shaft bearing...
Valve clearance adjustment Since the intake and exhaust valves are equipped with automatic adjustment mechanisms, there is no need to adjust the thermal clearances of the valves. The correct...
Tightening the cylinder head bolts 1. Using a special tool (09221-32001), tighten them lightly at first, and then fully tighten them to the required torque. Bolt torque: Cold engine (temperature around...
Checking the engine oil level 1. Place the car on a level ground. 2. Turn off the engine. Note. If the vehicle has not been driven for a long time, before checking the engine oil level, let it run...
Engine oil selection Recommendation (according to API classification): SE or higher. SAE Recommended Viscosity Levels: *1. Limited by driving conditions and climatic conditions. *2. Not...
Engine oil change 1. Warm up the engine. 2. Turn off the engine. 3. Remove the oil filler cap (on the valve cover) and drain plug (on oil sump) and drain the old oil. 4. Tighten the drain...
Oil filter replacement Filter selection All Hyundai Motor Company engines are equipped with high quality full flow oil filters with replaceable filter elements. The quality of replacement...
Checking and adjusting the intake valve For vehicles running on unleaded petrol 1. Start the engine and let it run until the coolant temperature reaches 80-95°C. 2. Check up installation of the moment of...
Timing Belt Tension Adjustment Procedure 1. Remove the upper front toothed belt cover. 2. Turn a cranked shaft clockwise and be convinced of absence of infringements of its work. 3. Turn the crankshaft...
Toothed belt tension adjustment «B» 1. Pressing the toothed belt tensioner «IN» hand in the direction of the arrow, apply pressure on the toothed belt so that its working branch is tensioned. Now tighten...
Engine mount — removal Attach the cable to the engine brackets and lift it up to take the load off the dampers. 1. Turn away bolts of fastening of the engine to dampers. 2. Remove the mounting...
Engine and gearbox assembly — removal Withdrawal 1. Remove the battery. 2. Disconnect the air filter. 3. Disconnect the wire connectors to the reversing lights and engine compartment wiring. 4. Disconnect...
Toothed belt — removal and installation Withdrawal 1. Set the No. 1 cylinder piston to top dead center on the compression stroke. 2. Remove the drive belt and water pump pulley. 3. Remove the crankshaft pulley...
Rocker arms and their shafts — removal and installation Removal and inspection 1. Before removing the rocker arm assembly and their shafts, using a special tool (09246- 32000), check that the automatic lash adjuster has not...
Camshaft — check Examination 1. Replace the camshaft if the following sections are badly worn or damaged. 1) Shakes. 2) Cam protrusions. 3) Fuel pump drive cam. 4) Ignition distributor...
Cylinder head — removal, inspection, installation Withdrawal 1. Turn away bolts and nuts of fastening of an inlet collector and remove a collector and its lining. 2. Remove the nuts and washers of the exhaust manifold,...
Valves and valve springs — removal and installation Withdrawal 1. Using a special tool (09222—21001), remove the crackers. Remove the top poppet, valve spring, bottom poppet and valve. Note. Lay out all the removed parts...
Pistons and connecting rods — removal and installation Withdrawal Connecting rod cap 1. For subsequent installation, lay out the liners in the order corresponding to the location of the connecting rods (according to cylinder...
Crankshaft — disassembly, inspection and installation Disassembly 1. Remove the toothed belt pulleys, front cover, flywheel, flywheel rim and oil pan. 2. Remove the rear plate and rear oil seal. 3. Remove the connecting rod...
Cylinder block — removal and assembly Withdrawal Remove the cylinder head, toothed belt pulleys, front cover, flywheel, pistons and crankshaft. Examination Cylinder block 1. Visually inspect the cylinder...
Engine oil selection Recommendation (according to API classification): SE or higher SG or SG/CD SAE recommended oil grades. *1. Limited by driving conditions and climatic conditions. *2. Not...