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Sonata 3 (1993-1998) Sonata 4 (2001-2012, petrol)
  • Main
  • Sonata
  • Y3 (1993-1998)
  • Power unit
  • Engine repair I4 SOHC
  • Tightening the cylinder head bolts

Tightening the cylinder head bolts (Hyundai Sonata Y3)

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Contents: Compression check ⇓ Malfunctions and their causes ⇓
1. Using a special tool (09221-32001), tighten them lightly at first and then fully to the required torque.
  • Bolt tightening torque: Cold engine (temperature approximately 20°C) — 105-115 Nm

2. Tighten the bolts in the sequence shown in the figure.

2. Tighten the bolts in the sequence…


Note: For best results, start the engine and run it until it reaches normal operating temperature, then allow it to cool and re-tighten the bolts to the specified torque.


Compression check



1. Before checking the compression, check the engine oil level. Make sure the starter and battery are in good working order.

This publication is based on information from the portal [hyundaibook.ru]

2. Start the engine and wait until the coolant temperature reaches 80-90°C.

3. Turn off the engine and disconnect the wires from the spark plugs.

4. Remove the spark plugs.

5. Turn the crankshaft to remove debris from the cylinders.

6. Attach the pressure gauge to the spark plug hole.

7. Press the throttle pedal until it is fully open.

8. Turn the crankshaft and read the pressure gauge.
  • Limit value: 1050 kPa at 250-400 rpm




Malfunctions and their causes



Malfunctions and their causes
Malfunctions and their causes

9. If the compression or pressure difference in the cylinders is below the specified limit value, add a small amount of oil through the spark plug holes and repeat steps 6-9.
  • 1) If adding oil results in increased compression, this means that the gap between the piston rings and the cylinder bore has been exceeded due to wear.
  • 2) If the compression remains at the same level, the cause may be a stuck valve, worn valve seat, or leaking cylinder head gasket.

  • Tightening torque: Spark plugs - 20-30 Nm
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Previous
Sonata 3: Engine repair I4 SOHC
Next

Adjusting valve clearances
Single Overhead Camshaft Engines — Tightening Torques
Single Overhead Camshaft Engines — Specifications
Checking the engine oil level
Selecting engine oil
Changing engine oil
Replacing the oil filter
Checking and adjusting the intake valve
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Sonata 4 (2001-2012, petrol) 
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Sonata 3 (1993-1998) 
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