Car manual transmission Hyundai Sonata 3

Technical specifications
Type - Five-speed Gear ratios: first stage - 3,083 second - 1,947 third - 1.285 fourth - 0.939 fifth - 0.756 reverse - 3.083 Final drive ratio: 4.592 Speedometer drive...

Tightening torques, Nm
Ball joint of the lower arm to the knuckle - 60-72 Mounting bracket to transmission - 40-50 Bell housing covers - 15-22 Bell housing covers for engine - 10-12 Filler...

Recommended lubricants and adhesives
Transmission oil - SAE 75/W/85W, API GL-4 Return Spring - SAE J310, NLG1 N₂ General Purpose Grease Drive Shaft Oil Seal Lip - Transmission Oil Shift Lever Bushing -...

Transmission oil change
1. After parking the vehicle on a flat, level surface, remove the drain plug and drain the oil. 2. Fill the transmission with oil (through the filler neck) to the level...

Replacing the drive shaft oil seals
1. Disconnect the transmission drive shaft (refer to the section "Drive shaft and front axle") 2. Use a screwdriver to remove the oil seal. 3. Using a special tool...

Possible malfunctions

Manual transmission control

Gear Shift Lever Assembly — Check
1. Check that the bushings are not worn or damaged. 2. Check the return spring for damage or deterioration.

Manual gearbox — disassembly and installation
Disassembly 1. Remove the back cover bolts and remove the back cover. 2. Remove the tail light switch, gasket and mounting bracket. 3. Remove the poppet valve plugs,...

Drive shaft — removal and inspection
Removal 1. Remove the clamping ring using a special tool (09432-21201). 2. Remove the front bearing using a special tool (09432-21300). 3. Remove the bearing sleeve...

Synchronizer bushing and hub
1. Assemble the synchronizer sleeve and its hub and check the smoothness of their movement. 2. Check the bushing for damage at its inner, front and rear ends. 3. Check...

Intermediate shaft — disassembly, inspection, assembly
Disassembly 1. Remove the clamping ring using a special tool (09432-21201). 2. Remove the tapered roller bearing, first gear, bearing sleeve and needle bearing using the...

Output shaft — disassembly and assembly
Disassembly Remove the tapered roller bearing using a special tool (09432—21300, 09432—33200). Do not reuse a bearing that has been removed from the output shaft....

Shift Fork — Assembly
Assembly 1. Install the locking plunger as shown in the figure on the third to fourth gear shift guide transmission.

Differential — disassembly and assembly
Disassembly 1. Clamp the differential housing in a vice. 2. Remove the bolts holding the differential drive gear and remove it from the housing. 3. Remove the ball...

Clutch housing — disassembly and assembly
Disassembly 1. Remove the shift lever assembly and its shoe. 2. Remove the lock plate bolt and gasket. The first way If the following procedure is used, the entire shift...

Speedometer Drive — Assembly
Assembly 1. Apply gear oil to the speedometer drive pinion shaft and install the shaft. 2. Install the spring pin so that its slot does not face the gear shaft.

Drive shafts (half-axles) — technical characteristics
Drive shaft (half shaft) Cars with in-line engines Cars with V6 engines Hinge type Outer Equal angular velocities ← Interior Double hinge ← Distance between hinges, mm...

Drive shafts (half shafts) — tightening torques
Tightening torques, Nm Shaft Nut - 200-260 Fastening the fist to the rack - 90-105 Fastening the ball joint of the lower arm to the knuckle - 60-72 Fastening the...

Drive shafts (half shafts) — lubricants
Knot Recommended lubricants Quantity Cars with in-line engines SUNLIGHT CW-2 Lubrication of constant velocity joint Left side Double hinge - 55+3 g. Its case is 55+3 g....

Drive shafts (half shafts) — troubleshooting

Drive shaft — components

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