Withdrawal
1. Remove the front wheel.
2. Get cotter pin from a power shaft, turn away a nut and remove a washer of fastening of a shaft to a nave of a forward wheel.
3. Loosen the lower arm ball joint nut, but do not completely remove it.
4. Turn out two bolts of fastening of the bottom part of a rack to a rotary fist.
5. Pushing the steering knuckle outward, remove the drive shaft from the hub.
6. With a puller 09568–34000 squeeze out a pin of the spherical joint from a rotary fist.
7. Temporarily install the front suspension strut lower bolt.
8. Turn out a nut of fastening of draft of the stabilizer.
9. Turn out bolts of fastening of the plug (A) And (G) lower lever.
10. Remove the lower arm.
Disassembly
Replacing the ball joint and dust cover
1. Use a screwdriver blade to remove the dust cover from the lower arm ball joint.
2. Remove the snap ring.
3. Use a kapron hammer to separate the ball joint from the lower arm.
4. Using the special tool 09545-11000, press the new ball joint into the lower arm.
5. Install the circlip.
6. Install the dust cover using the special tool 09545 - 21100.
Bushing replacement (G) lower arm
1. Install special tools 09545-02000, 09216-21200 and 09216-21200 on the lower arm.
2. Remove bushing.
3. Lubricate the following parts with soapy water:
- the outer surface of the new bushing;
- the inner surface of the mounting of the bushing of the lower arm.
4. Using the special tool 09216–21100, 09624–34000, install a new bushing on the lower arm.
Attention! Press in bushing (G) so that it is in the position shown in the figure.
Attention! After installing the sleeve, wipe off the soap solution. Pressing force: 80 N.
Examination
1. Check the bushing for wear and deterioration.
2. Check the lower arm for bending or damage.
3. Check the ball joint boot for cracks.
4. Check the condition of all bolts.
5. Check the torque required to turn the lower arm ball joint trunnion.
- If there are cracks in the protective boot, replace the ball joint.
- Rock the ball joint pin of the lower arm several times from side to side.
- Measure the torque required to turn the lower arm ball joint trunnion. Torque: 3.5-10 Nm
- If the torque exceeds the allowable values, replace the ball joint.
- If the torque is well below the allowable value, the ball joint can be reused as long as it does not jam or have excessive play.
Installation
1. Install the sleeve first (G) lower arm and secure it with the bolts finger-tight.
2. Insert the drive shaft into the hub at the same time.
3. Install the stabilizer link into the lower arm, but do not fully tighten the self-locking link nut.
4. To install the sleeve (A) lower lever, press the brake disc and front wheel hub.
5. Tighten the hub bolt (A) lower lever.
6.Final bushing bolt (G) lower lever.
7. Secure the stabilizer link with a 14mm open end wrench and install the self-locking nut.
8. Install the washer, screw on the castellated nut of the drive shaft and fix it with a cotter pin.
9. Install the wheel.