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Elantra 1 (1990-1995, petrol) Elantra 2 (1995-2000, petrol) Elantra 3 (2000-2006)
  • Main
  • Elantra
  • J2 (1995-2000)
  • Power unit
  • Cooling system
  • Excess fuel tank and inlet pipe

Excess fuel tank and inlet pipe (Hyundai Elantra J2)

0
Contents: Removal ⇓ Examination ⇓ Installation ⇓
Tightening torque: Nm

Tightening torque: Nm


Removal



1. Remove the idle speed control mechanism.

1. Remove the idle speed control…


2. Remove the accelerator cable.

3. Remove the air hose connected to the throttle body.

4. Disconnect the positive crankcase ventilation hose and the brake booster vacuum hose.

5. Disconnect the vacuum hose connectors.

6. Disconnect the high-pressure fuel hose after releasing the pressure from the fuel line to prevent fuel overflow.

7. Remove the manifold support.

8. Disconnect the injector wiring connector.

9. Remove the distribution line with injectors and pressure regulator.

Warning. Be careful not to drop the injectors.


10. Remove the insulator from the intake manifold and disconnect the heater hose.



11. Remove the intake manifold.

Examination



1. Check each part of the intake manifold for cracks and damage.

2. Check each part of the air hose for cracks and damage.

Installation



1. Replace the intake manifold gasket and install the intake manifold.

1. Replace the intake manifold gasket…


2. Install the insulator on the intake manifold and connect the heater hose.

3. Make sure that the insulators are correctly installed in the distribution main holes.

4. Install the distribution line with injectors and pressure regulator.

5. Connect the injector wiring connector.

6. Install the intake manifold support.

7. Connect the high pressure fuel hose.

8. Connect the vacuum hose.

9. Connect the positive crankcase ventilation hose and the brake booster vacuum hose.

10. Connect the air hose to the throttle body.

11. Install the accelerator cable.

12. Install the idle speed control mechanism.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Previous
Elantra 2: Cooling system
Next

Air filter
Hoses and pipes of the cooling system
Coolant temperature sensor
Thermostat — Removal, Checking and Installation
Coolant pump
Silencers — removal and installation
Exhaust gas cleaning system
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Elantra 3 (2000-2006) 
  • User manual
  • Control devices
  • Audio system
  • Starting the engine and driving
  • Faults en route
  • Maintenance and care
  • Technical information
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Decreased toxicity
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts and axles
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Air conditioning system
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
Elantra 2 (1995-2000, petrol) 
  • General information
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Intake and exhaust system
  • Fuel system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts and axles
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical diagrams
Elantra 1 (1990-1995, petrol) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Minor engine repair
  • Engine overhaul
  • Lubrication system
  • Cooling system
  • Fuel injection system
  • Ignition system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Troubleshooting
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Heating and air conditioning
  • Electrical circuits
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