Measure the distance from the rubber pedal pad to the mat. Nominal dimension A = 182 mm (engines 1.6 l), A = 189 (1.8 l engines).
Pressing the clutch pedal with your finger until you feel resistance, measure the free play of the pedal.
Required value B = 1-3 mm.
If this clearance is out of tolerance, the following adjustment must be made:
Unscrew the locknut, adjust the height of the clutch pedal with the adjusting bolt. Tighten the locknut to approx. 15 Nm. If the clutch pedal height is below the required value, unscrew the bolt and turn the push rod so that adjustment can be made. After adjustment, tighten the set bolt until the pedal stops and tighten the lock nut.
Rotate the push rod to adjust the clutch pedal free play at the fork head pin. Then tighten the tie rod locknut to approx. 15 Nm.
Pressing the clutch pedal several times, check the distance from the pedal to the floor with the clutch depressed. Required value: 70 mm or more. The clutch pedal free play should be between 6 and 13 mm.
If the pedal height or free play is out of tolerance, the clutch or master cylinder is faulty, or there is air in the hydraulic system.
Clutch pedal fittings (models before 2000)
1 - clutch pedal;
2 - bushing;
3 - spring;
4 - pusher;
3 - bracket;
6 - clutch pedal position sensor.
Clutch pedal fittings (models since 2000)
1 - clutch pedal;
2 - rod of the clutch master cylinder;
3 - clutch pedal position switch;
4 - ignition lock switch;
5 - clutch master cylinder.