Contents: Recommended lubricants ⇓ Recommended sealing materials ⇓ Tightening torques, Nm ⇓ Spacer rings, washers, gaskets ⇓
Model - M5AF3 (five-speed)
| Type | With cable drive | With hydraulic drive | |
| Gear ratios | 1 | 3.462 | - |
| 2 | 2.053 | - | |
| 3 | 1.370 | - | |
| 4 | 1.031 | - | |
| 5 | 0.838 | 0.838, 0.878 | |
| Reverse | 3.250 | - | |
| Main gear | 3.842 | 3.650, 3.842 | |
| Speedometer drive (slave/master) | 32/36 |
- Front bearing play of the drive shaft - 0.01-0.12 mm
- Backlash of the rear bearing of the drive shaft - 0.01-0.9 mm
- Secondary watt rear bearing clearance - 0.01-0.15 mm
- Rear differential bearing clearance - 0.05-0.17 mm
- The gap between the differential gear teeth is 0.25-0.15 mm
Recommended lubricants
Gearbox Oil - Halogen Gear Oil, SAE 75W/85 W, AP1-GL4
Drive shaft splines - MOLYWHITE TA N 2
Leading shaft oil seal lip - RETINAX AM, MOLYTEX GREASE EP 2
Recommended sealing materials
Clutch and gearbox housing joint surface - THREE BOND 1216
Gearbox housing and rear cover connection surface - THREE BOND 1216
Bearing Lock Bolt (Countersunk Head Bolt Only) - THREE BOND 1303
Tightening torques, Nm
- Shift and selector cables to the body - 12-15
- Shift Lever Assembly to Body - 12-15
- Shift Lever to Lever (A) - 19-28
- Shift Lever (A) to Bracket Assy - 19-28
- Clutch cylinder mounting bolts - 15-22
- Clutch to gearbox assembly - 13-17
- Shift and selector cable to gearbox - 15-22
- Starter mounting bolts - 27-34
- Gearbox bracket - 60-80
- Bracket to the body - 90-110
- Conical Housing Cover Bolts - 8-10
- Gearbox mounting bolts - 43-55
- Rear cover bolt - 15-22
- Reverse light switch - 30-35
- Cork - 30-42
- Speedometer Bushing Bolt - 3-5
- Shaft Lock Nut - 140-160
- Fixator bracket bolt - 30-35
- Ball joint limiter - 15-22
- Bearing Lock Bolt - 130-140
- Differential Drive Gear Bolt - 20-27
Spacer rings, washers, gaskets
The spring retaining rings (for adjusting the axial play of the front and rear bearings of the drive shaft) have a thickness of 1.80 to 2.38 mm with an interval of 0.07 mm.
The washers for adjusting the differential satellite clearance have a thickness of 1.43 to 2.12 mm with an interval of 0.03 mm.
Differential shims range in thickness from 0.56mm to 1.37mm with an interval of 0.09mm.
