1. Oil filter housing
2. Oil filter element
3. Filter cover sealing ring
4. Filter cover
5. O-ring drain bolt
6. Drain bolt
7. O-ring filter housing
8. Oil cooler
9. Carter
10. Oil pump assembly
11. Upper oil pan
12. Lower oil pan
13. Drain plug gasket
14. Drain plug
15. Oil dipstick
16. Oil dipstick O-ring
17. Oil dipstick guide
18. O-ring for oil dipstick guide
19. Oil level sensor (if installed)
Withdrawal
1. Loosen the tensioner by turning it counterclockwise with a wrench. Then remove the drive belt (A).
2. Drain the engine oil, then remove the assembly (A) oil filter and oil cooler.
Note: Before removing the oil filter and oil cooler assembly, drain the engine oil from the oil filter.
3. Remove the air compressor (A).
4. Remove the lower oil pan (A).
5. Remove the upper oil pan (A).
Note: In order not to damage the surface between the cylinder block and the oil pan, use the special tool when removing the upper and lower pans (09215-ЗС000).
Attention.
- Install the special tool between the oil pan and the cylinder block (or top oil pan), by lightly tapping it with a plastic mallet in the direction of the arrow.
- While lightly tapping the special tool with a plastic mallet in the direction of the arrow, go along the edge of the oil pan for at least ⅔ of its length. Then remove the pan from the cylinder block (or upper oil pan).
- Do not turn over the special tool without tapping. Doing so may damage the special tool.
6. Remove the oil pump assembly (A).
Installation
1. Install the oil pump assembly.
Note: Tightening torque: 19.6 - 26.5 Nm.
Attention.
- When installing the oil pump assembly, make sure the O-ring at the end of the pipe is not damaged.
- Do not disassemble the oil pump assembly.
2. Apply sealant evenly to the mating surfaces of the upper oil pan.
Note:
- Standard sealant: LOCTITE 5900H or equivalent.
- Ensure mating surfaces are clean and dry before applying sealant.
- Apply a bead of sealant 4 mm thick (5mm or more for T-connection, 3.5mm for rear gland), do not stop.
- Install the oil pan within 5 minutes of applying the sealant.
- After installing the oil pan, wait at least 30 minutes before filling the engine with oil.
- After installation, remove excess sealant in the area of the rear oil seal.
- Before installing the upper oil pan, remove excess sealant squeezed out from the contact surface between the cylinder block and the timing chain cover.
Attention. Try not to apply too much sealant and in the wrong direction. If sealant enters the mounting holes of the rear oil seal housing assembly, it may cause contamination or cracking.
3. Install the upper oil pan (A).
(1) Tighten the bolts in the order shown.
Note: Tightening torque: 9.8 - 11.8 Nm.
(2) Tighten the bolts (A) corps co. gearboxes.
Note: Tightening torque: 39.2 - 46.1 Nm.
4. Apply sealant evenly to the mating surfaces of the lower oil pan.
Note:
- Standard sealant: LOCTITE 5900H or equivalent.
- Ensure mating surfaces are clean and dry before applying sealant.
- Apply sealant in a continuous bead of 4 mm.
- Install the oil pan within 5 minutes of applying the sealant.
- After installing the oil pan, wait at least 30 minutes before filling the engine with oil.
5. Install the lower oil pan. Tighten the bolts in the order shown.
Note: Tightening torque: 9.8 - 11.8 Nm.
6. Install the air compressor (A).
7. Install the node (A) oil filter and oil cooler.
Note: Tightening torque: 19.6 - 26.5 Nm.
Attention. When installing the oil filter and oil cooler assembly, check for the presence of O-rings on the mating surface with the cylinder block. Tighten the top 4 bolts first, then tighten the remaining bottom bolt.
8. Install drive belt (A).
9. Fill with engine oil.