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Tucson 1 (2005-2010) Tucson 2 (2009-2015)
  • Main
  • Tucson
  • LM (2009-2015)
  • Chassis
  • Steering
  • Power steering gear — disassembly and assembly

Power steering gear — disassembly and assembly (Hyundai Tucson LM)

0
1. Remove the end (B) of the steering rod (A).

1. Remove the end (B) of the steering…


2. Remove the boot (B) from the ball joint (A).

2. Remove the boot (B) from the ball…


3. Remove the boot clamp (A).

3. Remove the boot clamp (A).


4. Remove the boot clamp (A).

4. Remove the boot clamp (A).


5. Pull the boot outward towards the steering rod.



Note: Check for rust on the rack when replacing the boots.


6. Disconnect the supply pipe (A) from the rack housing.

6. Disconnect the supply pipe (A) from…


7. Slowly move the rack to drain the fluid from the rack housing.

8. Press back the tab of the lock washer (A) securing the steering rod (B) and rack (C).

8. Press back the tab of the lock…


9. Disconnect the steering rod (B) from the rack (A).

Caution: Be careful not to bend the rail.


Caution: Be careful not to bend the…


10. Loosen the lock nut (A) of the stop plug.



10. Loosen the lock nut (A) of the stop…


11. Remove the stop plug (B) using a 14 mm drift (A).

11. Remove the stop plug (B) using a 14…


12. Loosen the lock nut (A) and remove the stop plug (B), rack stop spring (C) and rack stop (D) from the steering gear.

12. Loosen the lock nut (A) and remove…


13. When the retaining ring appears in the slot of the rack housing cylinder, turn the rack stopper (A) clockwise and remove the retaining ring.



Caution: Be careful not to damage the rack.


Caution: Be careful not to damage the…


14.When the retaining ring appears in the slot (A) of the rack housing cylinder, turn the rack stopper (B) counterclockwise and remove the retaining ring.

Caution: Be careful not to damage the rack.


Caution: Be careful not to damage the…


15. Remove the bushing and rack from the housing.

16. Remove the sealing ring (A) from the rack bushing (B).

16. Remove the sealing ring (A) from…


17. Remove the seal (B) from the rack bushing (A).



17. Remove the seal (B) from the rack…


18. Remove the valve (A) from the housing (B) using a soft hammer.

18. Remove the valve (A) from the…


19. Using a special tool, remove the seal and ball bearing from the valve body.

20. Remove the seal and O-ring from the rack housing.

Caution: Be careful not to damage the pinion and rack housing.


[The material was obtained from a web resource: HyundaiBook]

21. Using special tools (09573-33100, 09555-21000) remove the seal (A) from the rack housing.

Caution: Be careful not to damage the rack housing.


Caution: Be careful not to damage the…


22. Assembly is carried out in the reverse order of disassembly.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Tucson 2: Steering
Next

Power Steering Gear — Replacement
Power steering gear — device
Electric power steering
Steering column and shaft
On-car service
Power steering gear — technical condition check
Power Steering Hoses
Power Steering Pump
Tightening torques
Special tools and devices
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Tucson 2 (2009-2015) 
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  • Power unit
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  • Engine lubrication system
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  • Intake and exhaust systems
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Suspension and wheels
  • Brake system
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Security systems
  • Air conditioning and heater
  • Electrical equipment
  • Electrical circuits
Tucson 1 (2005-2010) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engine G6BA
  • Gasoline engine G4GC
  • Diesel engine D4EA
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Engine lubrication system
  • Engine cooling system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Air conditioning and heater
  • Airbags
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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