1 - retaining ring; 2 - SHRUS tripoid type; 3 - retaining spring ring; 4 - support of the rollers of the tripoid connection; 5 - protective cover; 6 - clamp; 7 - clamp; 8 - nut, 220–260 Nm; 9 - dustproof ring; 10 - SHRUS Birfield; 11 - protective cover; 12 - clamp; 13 - collar; 14 - dynamic damper; 15 - dynamic damper clamp.
Disassembly
Warning! Do not disassemble the Birfield type CV joint.
Warning! To lubricate the CV joints, use only special grease.
Warning! When assembling the CV joint, it is necessary to install new clamps.
1. Remove the clamps and pull off the protective cover from the ball joint of the drive shaft.
Warning! Be careful not to damage the protective cover.
2. Using special pliers, remove the retaining ring and with a hammer, through a brass rod, knock down the support of the rollers of the tripoid connection from the drive shaft.
Warning! When removing the tripod roller support from the drive shaft, do not install the brass rod on the rollers.
3. Clean the tripod roller bearing.
4. Remove the clamps and pull off the protective covers of the ball CV joint and the Birfield CV joint.
Warning! If the boot is to be reused before removing the boot to protect it, wrap the driveshaft splines with tape.
Examination
1. Check the condition of the drive shaft splines.
2. Check for signs of rust, water and foreign objects in the protective boot of the Birfield CV joint.
3. Check the tripod roller bearing for wear or corrosion.
4. Check the recess inside the Birfield CV joint for wear or corrosion.
5. Check the dynamic damper for damage.
Assembly
1. Before installing the boot to protect it, wrap the splines of the drive shaft on the side of the tripoid joint with adhesive tape.
2. Apply grease to the drive shaft and install the boot.
- CV joint grease Birfield: Centoplex 278M/136K TJ
- Tripoid CV joint grease: KLKTJ41–182 (MS511–50, KOREA KLUBER)
3. To install the dynamic damper, position the Birfield CV joint in a straight line with the shaft, position the damper at a distance of 437±3 mm and secure it with a clamp.
4. Put grease in the protective boot of the tripoid CV joint and install the boot on the hinge.
Tripoid joint protective cover:
- Total amount of grease: 95±6g
- Hinge: 60±3g
- Protective case: 35±3g
5. Add as much grease to the Birfield CV joint as was wiped off during the joint inspection.
6. Install covers.
7. Secure the protective cover of the Birfield CV joint with clamps.
8. Fasten the boots so that the length of the drive shaft matches the required values
Left drive shaft length:
- With manual transmission: 645.2±2 mm
- With automatic transmission: 648.9±2mm
Right drive shaft length:
- With manual transmission: 930.5±2mm
- With automatic transmission: 934.2±2mm