1. Retaining ring
2. Gear 5th gear
3. Gear bushing 4 gears
4. Reverse idle gear bolt
5. Gear 4 gears
6. Hub and sleeve synchronizer 3 and 4 gears
7. Gear 3 gears
8. Hub and sleeve synchronizer 1 and 2 gears
9. Gear 1st gear
10. Clutch housing
11. Front input shaft ball bearing
12. Primary shaft
13. Front output shaft tapered roller bearing
14. Output shaft
15. Tapered roller differential bearing
16. Differential
17. Differential drive gear
18. Drain plug
19. Gear bushing 2 gears
20. Primary gear 3 gears
21. Primary gear 4 gears
22. 5th gear bushing
23. Rear/tapered roller, output shaft bearing
24. Bushing of the driven gear of the reverse gear
25. Hub and sleeve synchronizer 5 reverse gear
26. Rear ball bearing input shaft
27. Intermediate reverse gear
Withdrawal
1. Remove the battery and shelf (D).
2. Remove the cover (IN) engine.
3. Remove the air filter assembly (WITH).
4. Remove the duct (A).
5. Disconnect the wire (A) «masses» from the gearbox.
6. Remove the switch (A) reversing lights and sensor (IN) vehicle speed.
7. Remove shift cable assembly (A).
8. Remove the slave cylinder (A) clutch.
Note: Tightening torque: 63.7 - 73.5 Nm.
9. Remove the top cover of a cowl or the screen wiper electric motor.
10. Remove the panel (A) assembled.
11. With engine mount (support (A) no: 09200-23000, beam (IN) №: 09200-38001) securely hang the engine with gearbox.
Attention
For safety reasons, when suspending the engine/gearbox assembly, also support the engine from below with a jack.
In this case, the jack must be installed under the oil pan. A rubber gasket must be placed between the jack and the sump to prevent damage to the oil sump.
12. Turn away 2 top fixing bolts (A) gearboxes and 2 fixing bolts (IN) starter.
Note: Tightening torque: (A, B) 42.2 - 53.9 Nm.
13. Support the gearbox with a jack, then unscrew the mounting bolts (A).
Note: Tightening torque: 58.5-78.5 Nm.
14. Remove engine protection.
15. Drain the oil from the manual transmission by unscrewing the drain plug (A). To facilitate draining, unscrew the filler plug (IN).
16. Remove the following parts:
- A. Front wheels.
- B. Subframe assembly.
- C. Drive shafts.
- D. Cardan shaft.
- E. For vehicles with all-wheel drive (4WD): remove the transfer box.
17. Slowly lowering the jack, remove the gearbox.
18. Turn away bolts of fastening (A-3 pcs., B-3 pcs.) from the bottom of the gearbox and the left side cover, then remove the gearbox by jacking it up.
- Note: Tightening torque:
- (A) 42.2-48.1 Nm.
- (B) 42.2-53.9 Nm.
Installation
1. Installation is carried out in the reverse order of removal.
2. After installation, perform the following operations:
Pour gear oil into the gearbox.
Top up with power steering fluid and bleed the system.
Top up the brake fluid and bleed the hydraulic clutch system.