Transfer case (Hyundai Tucson LM)

Removal and installation

1. Turn the ignition key to the OFF position and disconnect the negative battery cable.

2. Raise the car on a lift.

3. Remove the front muffler.

4. Loosen the four mounting bolts and disconnect the propeller shaft.

Note: Tightening torque: 49.0 - 68.6 Nm.

5. Disconnect the right drive shaft from the transfer case (passenger side).

6. Loosen the bolts (A, B) and remove the rear roller stop.

Note: Tightening torque:

• (A) 107.9- 127.5 Nm.
• (B) 49.0 - 63.7 Nm.

7. Remove the 4 upper (A) and 1 lower (B) transfer case mounting bolts.

Note: Tightening torque: (A, B) 60.8 - 65.7 Nm.

8. Support the transfer case with a jack and remove it with the lever.

9. Installation is carried out in the reverse order of removal.

Note:

When installing:

1. Be careful not to damage the sealing ring (A). If damaged, replace the sealing ring (A) with a new one.

2. Lubricate the splines (B) with molybdenum grease.