Withdrawal
Note: Before disconnecting, mark all hoses and connectors for proper connection during installation.
1. Disconnect the wires first from the negative and then from the positive terminal and remove the battery (1).
2. Disconnect the air flow sensor connector (2). Disconnect the air line (3) and ventilation hose (4). Remove the air filter cover (5).
3. Disconnect connectors (6 and 7) engine control unit. Remove the filter element and remove the air filter housing (8).
4. Remove the battery shelf (9).
5. Disconnect the wire «masses» from gearbox (10).
6. Remove the tube bracket (11) from the gearbox.
7. Remove two screws (12) hose bracket.
8. Remove the clutch slave cylinder (13).
9. Disconnect shift cables (14).
10. Disconnect the speedometer sensor connectors (15) and reversing light switch (16).
11. Remove the front engine mudguard (17).
12. Remove the engine side mudguard (18).
13. Disconnect the return hose (19 Power Steering and drain the fluid into a suitable container.
14. Turn off a bolt of the hinge and disconnect a shaft of a steering column from an intermediate shaft.
15. Turn off the top screws of fastening of a transmission.
16. Remove the gearbox support bracket (20).
17. Install the crosshead with the uprights and hook the lifting eyes of the engine.
18. Disconnect the lower suspension arms from the steering knuckles.
19. Disconnect the tie rod ends from the steering knuckles.
20. Disconnect the stabilizer bars from the front suspension struts.
21 Remove the power unit front support bolt.
22 Remove the power unit rear support bolt.
23 Remove the elastic hangers of the exhaust pipe (21).
24. Remove the screws and remove the subframe.
25. Disconnect drive shafts (22) from the gearbox.
26. Unscrew the bracket mounting screws (23) shift cables.
27. Loosen the screws (24) starter mounts.
28. Loosen the bottom screws (25) fixing the gearbox to the engine.
29. Raise the car and remove the gearbox.
Installation
30. Installation is carried out in the reverse order of removal.
31. After installing the gearbox, perform the following procedures:
- fill the gearbox with clean oil;
- fill the power steering system with working fluid;
- check for leaks from hoses and pipes;
- adjust shift cables.