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Elantra 1 (1990-1995, petrol) Elantra 2 (1995-2000, petrol) Elantra 3 (2000-2006)
  • Main
  • Elantra
  • XD (2000-2006)
  • Body
  • Air conditioning system
  • Clutch bushing and air conditioning compressor pulley

Clutch bushing and air conditioning compressor pulley (Hyundai Elantra XD)

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Contents: Removal ⇓ Installation ⇓

Removal



1. Unscrew the clutch sleeve mounting…


1. Unscrew the clutch sleeve mounting bolt, while using special key 09977–34000 to hold the sleeve from turning.

2. Remove the clutch bushing and gaskets from the compressor shaft. If the bushing cannot be removed, screw an M8 bolt into the hole in the bushing shaft and use the bolt to remove the bushing.

3. Remove the retaining ring.

4. Remove the pulley and bearing from the compressor shaft.

Installation



1. Clean the working surface of the compressor pulley bearing and remove any traces of dirt and corrosion.

2. Install the pulley and bearing onto the compressor shaft.

(The material is reprinted from another resource www.hyundaibook.ru)

3. Install the snap ring with the beveled side facing outward.

4. Place one nominal thickness spacer…


4. Place one nominal thickness spacer sleeve shim in the sleeve groove and install the sleeve onto the compressor shaft.



5. Install the new bushing and secure…


5. Install the new bushing and secure it with the bolt, tightening it to the required torque. Tightening torque: 11–14 Nm.

Warning! Do not use pneumatic tools.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Elantra 3: Air conditioning system
Next

Air conditioning compressor
Checking and adjusting the tension of poly V-belts
Air Conditioning Compressor Lubricant Oil
Performance check
Charging the air conditioning system
Clutch excitation coil
Checking the clutch clearance
Fan, capacitor and relay
Dryer-receiver
Triple (dual) pressure sensor
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Elantra 3 (2000-2006) 
  • User manual
  • Control devices
  • Audio system
  • Starting the engine and driving
  • Faults en route
  • Maintenance and care
  • Technical information
  • Power unit
  • Gasoline engines
  • Diesel engines
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  • Cooling system
  • Fuel system (gasoline)
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  • Decreased toxicity
  • Ignition system
  • Transmission
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  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts and axles
  • Chassis
  • Car suspension
  • Steering
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  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Air conditioning system
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
Elantra 2 (1995-2000, petrol) 
  • General information
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Intake and exhaust system
  • Fuel system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts and axles
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical diagrams
Elantra 1 (1990-1995, petrol) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Minor engine repair
  • Engine overhaul
  • Lubrication system
  • Cooling system
  • Fuel injection system
  • Ignition system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Troubleshooting
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Heating and air conditioning
  • Electrical circuits
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