Withdrawal
1. Turn out a bolt of fastening of the plug of coupling, at the same time with a special key hold the plug from turning.
2. Remove the clutch hub and shim from the compressor shaft. If the hub cannot be removed, screw an M8 bolt into the hole in the shaft and remove the hub using the bolt.
Air conditioning compressor for cars with 1.1L SOHC engines: 1 - compressor assembly with electromagnetic clutch; 2 - compressor; 3 - cylinder and compressor shaft; 4 - front part of the cylinder; 5 - back of the cylinder; 6 - bushing; 7 - ring «A» thrust bearing; 8 - thrust bearing; 9 - ring «E» thrust bearing; 10 - inclined disk; 11 - shaft; 12 - piston support; 13-piston; 14-spring retainer; 15-inlet valve; 16 - front disc assembly; 17 - front disc; 18 - pin; 19 - rear disk assembly; 20 - rear disc; 21 - exhaust valve; 22 - front gasket; 23 - rear gasket; 24 - O-ring; 25 - rear head; 26 - front head; 27 - bolt; 28 - flat washer; 29 - shaft seal; 30 - ring; 31 - stuffing box; 32 - clutch coil; 33 - pulley; 34 - hub and pressure plate; 35 - ring; 36 - spacer sleeve; 37 - bolt; 38 - ring; 39 - spring washer; 40 - bolt; 41 - collector assembly; 42 - collector; 43 - suction line cover; 44 - discharge line cover; 45 - bolt; 46 - pin; 47 - guide sleeve; 48 - guide sleeve; 49 - electrical connector bracket; 50 - screw; 51 - bolt; 52 - sealing ring.
Air conditioning compressor for cars with 1.3L SOHC engines: 1 - compressor assembly with electromagnetic clutch; 2 - compressor; 3 - cylinder and compressor shaft; 4 - front part of the cylinder; 5 - back of the cylinder; 6 - bushing; 7 - ring «A» thrust bearing; 8-thrust bearing; 9-ring «L» thrust bearing; 10-slope washer; 11 - shaft; 12 - piston support; 13 - piston; 14 - ring «E» thrust bearing; 15 - spring retainer; 16 - inlet valve; 17 - front disk assembly; 18 - front disc; 19 - pin; 20 - rear disk assembly; 21 - rear disc; 22 - exhaust valve; 23 - front gasket; 24 - rear gasket; 25 - sealing ring; 26 - rear head; 27 - front head; 28 - bolt; 29 - flat washer; 30 - stuffing box; 31 - ring; 32 - stuffing box; 32 - clutch coil; 34 - pulley; 35 - hub and pressure plate; 36- ring; 37 - spacer sleeve; 38 - bolt; 39 - screw; 40 - electrical connector bracket; 41 - collector assembly; 42 - collector; 43 - suction line cover; 44 - discharge line cover; 45 - safety valve; 46 - O-ring; 47 - knurled pin; 48 - bolt; 49 - bolt; 50 - gasket.
Air conditioning compressor for cars with 1.5, 1.6 L DOHC engines: 1 - compressor assembly with electromagnetic clutch; 2 - compressor; 3 - cylinder and compressor shaft; 4 - front part of the cylinder; 5 - back of the cylinder; 6 - bushing; 7-ring «A» thrust bearing; 8 - thrust bearing; 9-ring «L» thrust bearing; 10-inclined disk; 11 - shaft; 12-piston support; 13 - piston; 14-ring «E» thrust bearing; 15 - spring retainer; 16 - inlet valve; 17 - front disc assembly; 18 - front disc; 19 - pin; 20 - rear disk assembly; 21 - rear disc; 22 - exhaust valve; 23 - front gasket; 24 - rear gasket; 25 - sealing ring; 26 - rear head; 27 - front head; 28 - bolt; 29 - flat washer; 30 - stuffing box; 31 - ring; 32–1 - clutch coil; 32–2 - spacer sleeve; 32–3 - spacer sleeve; 33 - clutch coil; 34 - pulley; 35 - hub and pressure plate; 36 - ring; 37 - spacer ring; 38 - bolt; 39 - screw; 40 - bracket for electrical connector; 41 - collector assembly; 42 - collector; 43 - suction line cover; 44 - discharge line cover; 45 - safety valve; 46 - O-ring; 47 - pin; 48 - bolt; 49 - bolt; 50 - gasket.
4. Install a shim of the required thickness with the splined grooves inward and the hub onto the compressor shaft.
7. If the gap differs from the required, adjust it by installing a gasket of the appropriate thickness.