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Tucson 1 (2005-2010) Tucson 2 (2009-2015)
  • Main
  • Tucson
  • JM (2005-2010)
  • Chassis
  • Steering
  • Power steering gear — disassembly

Power steering gear — disassembly (Hyundai Tucson JM)

0
1. Disconnect the tie rod end (A) from the tie rod (B).

1. Disconnect the tie rod end (A) from…


2. Clamp the tie rod end (A) in a vice and remove the ball joint protective boot (B).

2. Clamp the tie rod end (A) in a vice…


3. Remove the boot clamp.

3. Remove the boot clamp.


4. Remove the outer boot clamp (A).

4. Remove the outer boot clamp (A).


5. Remove the boot.



Note: After removing the boot, check the rack for rust.


6. Disconnect the feed pipe from the steering gear housing.

7. Slowly moving the rack, drain the working fluid from the steering gear housing.

8. Knock off the retaining ring (A) securing the steering rod (B) to the rack (C).

8. Knock off the retaining ring (A)…


9. Disconnect the steering rod (A) from the rack (B).

9. Disconnect the steering rod (A) from…


9. Disconnect the steering rod (A) from…

10. Loosen the lock nut (A).



10. Loosen the lock nut (A).


11. Remove the lock nut (A), plug (B), spring (C), rack stop (D) and insert (E) from the steering gear.

11. Remove the lock nut (A), plug (B),…


12. Loosen the two mounting bolts (B) and remove the housing (A).

12. Loosen the two mounting bolts (B)…


13. Remove the rack bushing and rack from the steering gear housing.

14. Remove the outer sealing ring (A) from the rack bushing (B).

14. Remove the outer sealing ring (A)…


15. Remove the inner sealing ring (A) from the rack bushing (B).



15. Remove the inner sealing ring (A)…


16. Remove the gear (A) from the housing (B) using a plastic hammer (C).

16. Remove the gear (A) from the…


17. Using a special tool, remove the oil seal and ball bearing from the housing.

18. Remove the oil seal and O-ring from the steering gear housing.

18. Remove the oil seal and O-ring from…

19. Using a special tool (06573-21200, 09555-21000), remove the sealing cuff (A) from the steering gear housing.

19. Using a special tool (06573-21200,…
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Tucson 1: Steering
Next

Power steering — checking the technical condition and adjustment
Power Steering Gear — Removal
Power steering gear — device
Steering column and steering shaft — disassembly and assembly
Steering column and steering shaft — checking the technical condition
Power steering gear — technical condition check
Power Steering Gear — Assembly
Power steering gear — installation
Hydraulic system — device
Power steering pump — device
We recommend other articles on the topic of Hyundai manuals:

Steering gear housing without power steering — removal,… Hyundai Accent 1 (1994-1999)
Steering gear cuffs — removal and installation Hyundai Elantra 1 (1990-1995, petrol)
Steering gear without power steering Hyundai Getz (2002-2011)
Checking the power steering belt tension Hyundai Sonata 3 (1993-1998)
Checking the fluid level in the power steering reservoir Hyundai Santa Fe 2 (2007-2012, petrol)
Checking the fluid level in the power steering reservoir Hyundai Matrix (2001-2010, petrol)

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Tucson 2 (2009-2015) 
  • General information
  • Faults en route
  • User manual
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  • Power unit
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  • Engine lubrication system
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  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Suspension and wheels
  • Brake system
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Security systems
  • Air conditioning and heater
  • Electrical equipment
  • Electrical circuits
Tucson 1 (2005-2010) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engine G6BA
  • Gasoline engine G4GC
  • Diesel engine D4EA
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Engine lubrication system
  • Engine cooling system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Air conditioning and heater
  • Airbags
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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