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Tucson 1 (2005-2010) Tucson 2 (2009-2015)
  • Main
  • Tucson
  • JM (2005-2010)
  • Chassis
  • Brake system
  • Installation of drum brake mechanism

Installation of drum brake mechanism (Hyundai Tucson JM)

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1. Apply grease (C) between the slave cylinder (A) and the return plate (B) and install the slave cylinder.

1. Apply grease (C) between the slave…


2. Connect the brake line (D) to the slave cylinder.

3. Connect the drive cable to the parking brake lever.

4. Clean the threaded part (B) and the rod (A) of the clearance adjuster. Apply grease to all parts of the clearance adjuster, then insert the rod (A) and the threaded part (B) into the adjusting nut (C).

4. Clean the threaded part (B) and the…


5. Attach the spring (D) first to the clearance adjuster. Then to the brake shoe.

6. Install the slack adjuster and upper return spring (E), taking care not to damage the slave cylinder dust boots.

7. Install the lower return spring (F).

8. Lubricate the friction surfaces of the working cylinder in the places shown below. Remove any excess lubricant. Do not allow lubricants to come into contact with the working surfaces of the brake mechanisms.



8. Lubricate the friction surfaces of…


9. Apply grease to the areas shown in the figure below (white arrows indicate the areas to apply grease on the outside, and black arrows indicate the areas to apply grease on the inside). Remove any excess grease. Do not allow lubricants to come into contact with the working surfaces of the brake mechanisms.

9. Apply grease to the areas shown in…


10. Apply grease to the surface of the drum brake back plate. Be careful not to damage the dust boots of the working cylinder.

11. Install the stop pins (B) and stops (C).

11. Install the stop pins (B) and stops…


12. Install the upper return spring (D).



13. Install the brake drum.

14. Fill with brake fluid and bleed the system to remove air.

[Original version of the article on the website HyundaiBook.ru]

15. Press the brake pedal several times to self-adjust the clearances in the brake mechanisms.

16. Adjust the parking brake system.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Previous
Tucson 1: Brake system
Next

Removal the drum brake mechanism
Checking the technical condition of the drum brake mechanism
Rear drum brake mechanism — device
Checking the technical condition of the rear disc brakes
Installing rear disc brake pads
Parking brake system — device
Checking and adjusting the parking brake system
Removal the parking brake
Installing the parking brake
Parking Brake Switch — Check
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Tucson 2 (2009-2015) 
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Tucson 1 (2005-2010) 
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  • Gasoline engine G6BA
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