Gasoline engines - removal and installation
1. Disconnect the negative cable from the battery.
2. Remove the air filter assembly.
3. Remove the oil pan protection (A).
Note: Tightening torque: 19.6 - 24.5 Nm.
4. Remove the drain plug (A) and drain the coolant. Remove the radiator cap to speed up draining.
Attention. Never remove the radiator cap when the engine is hot. Otherwise, high-pressure hot fluid may be ejected from the radiator, which could cause severe burns.
5. Remove the top (A) and bottom (IN) radiator hoses.
6. Disconnect the transmission oil cooler hoses (only for automatic transmission).
7. Disconnect connector (A) fan motor, then remove the cooling fan assembly.
Note: Tightening torque: 8.8 - 10.8 Nm.
8. Remove the front bumper.
9. Disconnect the steam outlet hose from the radiator (A).
10. Remove cover (A) and air damper (IN), then disconnect the condenser from the radiator.
11. Remove bracket (A) radiator mountings, then lift the radiator.
Note: Tightening torque: 8.8 - 10.8 Nm.
12. Installation is carried out in the reverse order.
13. Fill the radiator with coolant and check for leaks.
Note:
- Remove air from the cooling system.
- Start the engine and let it warm up (until the radiator fan turns on 3-4 times).
- Stop the engine and let it cool down. Check the coolant level and add it if necessary. This will remove air from the cooling system.
- Replace the radiator cap tightly, restart the engine and check for leaks.
Diesel engines - removal and installation
1. Remove the oil pan protection (A).
2. Remove the drain plug (A) and drain the coolant.
Note: Remove cover (A) radiator to speed up the drain.
3. Remove the duct (A).
4. Disconnect the negative wire (A) from the battery.
Note: Tightening torque: 4.0 - 6.0 Nm.
5. Remove the front bumper.
6. Remove the top cover (A).
7. Detach the top (A) and bottom (IN) radiator hoses.
8. Disconnect the transmission oil cooler hose.
9. Disconnect connector (A) fan motor.
10. Disconnect the steam outlet hose (A) from the radiator.
11. Remove the choke (A), then remove the capacitor (IN) air conditioner from the radiator assembly.
12. Remove the top bracket (A) radiator mountings, then lift the radiator.
Note: Tightening torque: 8.8 - 10.8 Nm.
13. Remove the top cover, then remove the cooling fan (A) from the radiator.
Note: Tightening torque: 8.8 - 10.8 Nm.
14. Installation is carried out in the reverse order of removal.
Note:
- Remove air from the cooling system.
- Start the engine and let it warm up (until the radiator fan turns on 3-4 times).
- Stop the engine and let it cool down. Check the coolant level and add it if necessary. This will remove air from the cooling system.
- Replace the radiator cap tightly, restart the engine and check for leaks.