Withdrawal
1. Disconnect, first of all, the wire from the negative terminal of the battery, then from the positive one.
2. Remove the battery and battery support.
3. Remove the air filter.
- a. Remove the air filter cover.
- b. Remove the air filter housing.
4. Disconnect the reversing light switch connector.
5. Remove the bracket and disconnect the connectors from the crank angle sensor (CKP), oxygen sensor and oil pressure sensor.
6. Remove the speedometer drive cable.
7. Turn out a bolt of fastening of the working cylinder of coupling.
8. Remove the shift cable pin.
9. Remove the cotter pin of the gear selection cable.
10. Remove a clip of fastening of a cable of a gear change.
11. Remove a fastening clip of a cable of a choice of transfers.
12. Disconnect the universal joint from the steering column shaft.
13. Disconnect the power steering oil pump hose.
Attention! Be careful as liquid will flow out when the hose is disconnected.
14. Remove the clip and disconnect the power steering pump return hose.
15. Turn out the top bolts of fastening of a transmission.
16. Turn out bolts and remove a starter.
17. Use special tool 09200–38001 to support the engine so that the weight of the engine is supported by the tool.
18. Remove the front wheels and front brake calipers.
19. Disconnect from a rotary fist a spherical joint of a tip of steering draft.
20. Remove the speed sensor and turn out bolts of fastening of a forward rack to a rotary fist.
21. Turn out a drain stopper and merge oil from a transmission.
22. Remove the gearbox bracket.
- a. Turn out a bolt of fastening of a support.
- b. Turn out (upper) body side bolt.
- c. Turn out (side) body side bolt.
- d. Turn out a lateral mounting bolt of fastening of a transmission.
23. Remove the front roller stop.
- a. Turn out a bolt of fastening of a support.
- b. Turn out (side) stopper bolt.
- c. Turn out (lower) stopper bolt.
24. Remove the rear roller stopper.
- a. Turn out a bolt of fastening of a support.
- b. Turn out a bolt of fastening of a stopper.
25. Remove the drive shaft.
26. Remove the muffler.
27. Turn out bolts of fastening of the bottom frame.
28. Support the gearbox with a jack.
29. Turn out the bottom bolts of fastening of a transmission.
30. Remove a transmission.
Attention! When removing the gearbox, make sure the jack supports the gearbox over a wide area.
Installation
Installation is carried out in the reverse order of removal.