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Elantra 1 (1990-1995, petrol) Elantra 2 (1995-2000, petrol) Elantra 3 (2000-2006)
  • Main
  • Elantra
  • J1 (1990-1995)
  • Power unit
  • Fuel injection system
  • Fuel tank — removal and installation

Fuel tank — removal and installation (Hyundai Elantra J1)

0
Contents: Removal ⇓ Installation ⇓
Fuel tank components

Fuel tank components
1 - fuel tank;
2 - fuel quantity sensor connector;
3 - fuel quantity sensor;
4 - fuel pump;
5 - fuel return hose;
6 - discharge hose;
7 - filler cap;
8, 9 - filler pipe;
10 - two-way valve.


Removal



Disconnect the ground cable from the battery.

Drain the fuel from the fuel tank.

Relieve the fuel pressure in the fuel line.

Remove the exhaust pipe.

After unscrewing the nuts, disconnect the hoses.

While supporting the fuel tank, loosen the nuts and remove the fuel tank mounting straps.

Remove the fuel tank guard.

Remove the fuel tank assembly.

Disconnect the main fuel hose.

Disconnect the fuel return hose.

Using a special tool, remove the fuel pump cover.

Remove the fuel pump.

Disconnect the fuel vapor recovery system hose.

Disconnect the fuel quantity sensor connector.

Disconnect the fuel quantity sensor…


Remove the fuel tank filler cap.



Remove the filler neck assembly.

Remove the evaporator tube.

Installation



Installation is carried out in reverse order, taking into account the following:

Do not tilt the fuel pump when installing it. When installing, do not allow the gasket (3) to become jammed (location 2).

Place 1 - correct placement of gaskets;

Place 1 - correct placement of gaskets;
place 2 - incorrect placement of gaskets.


Using the special tool (1), tighten the fuel pump cover to the specified torque.

Using the special tool (1), tighten the…
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This article has been reviewed by: Konstantin Smirnov
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Previous
Elantra 1: Fuel injection system
Next

Throttle body — disassembly and assembly
Throttle body — removal and installation
Injector — removal and installation
Injector — check
Knock sensor — removal and installation
Fuel filter — replacement
Adjusting the gas (accelerator) cable
Fuel pump — replacement
Diagnostics of faults of the fuel injection system
General description of the self-diagnostic system
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Table 2.25. Fuel tank and fuel lines — troubleshooting Hyundai Santa Fe 2 (2007-2012, petrol)
Fuel tank — removal and installation Hyundai Tucson 1 (2005-2010)
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Elantra 3 (2000-2006) 
  • User manual
  • Control devices
  • Audio system
  • Starting the engine and driving
  • Faults en route
  • Maintenance and care
  • Technical information
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Decreased toxicity
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts and axles
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Air conditioning system
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
Elantra 2 (1995-2000, petrol) 
  • General information
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Intake and exhaust system
  • Fuel system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts and axles
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical diagrams
Elantra 1 (1990-1995, petrol) 
  • General information
  • Introduction to the guide
  • Maintenance
  • Power unit
  • Minor engine repair
  • Engine overhaul
  • Lubrication system
  • Cooling system
  • Fuel injection system
  • Ignition system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Troubleshooting
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Heating and air conditioning
  • Electrical circuits
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