Parking brake system — installation (Hyundai Tucson LM)

Contents: Parking brake shoe (2WD) ⇓ Parking brake shoe (4WD) ⇓ Parking brake lever (hand type) ⇓ Parking brake pedal (foot type) ⇓

Parking brake shoe (2WD)

1. Install the drive lever (E) assembly.

2. Install the upper return spring (C) and brake shoes (D).

3. Install the regulator (B) assembly and the lower return spring (A).

4. Install the shoe pressure pin (A) and spring (B) by squeezing and rotating the spring.

4. Install the shoe pressure pin (A) and spring (B) by squeezing and rotating…

5. Install the parking brake cable (B) and retainer (A).

6. Install the brake disc and set the required brake pad clearance.

(1) Remove the disc blank.

(2) Rotate the regulator gear with a screwdriver until the disc stops moving. Then turn the gear 4 teeth in the opposite direction.

7. Install the caliper assembly.

8. Install the plug onto the disc and then install the wheel onto the vehicle.

(The text is provided by the web resource: www.HyundaiBook.ru)

9. If the parking brake pad or brake disc is replaced with new parts, it is necessary to grind in the pad.

(1) Foot-type parking brake - pressing the brake pedal with a force of 68.6 N, drive 500 m at a speed of 30 km/h.

Hand-operated parking brake - move the parking brake lever with a force of 147 N, drive 500 m at a speed of 30 km/h.

(2) Repeat the above steps more than three times.

(3) The vehicle must be able to hold on a 20% incline.

Attention.

After adjusting the parking brake, check the following.

1. The parking brake must function properly when the parking brake pedal is pressed with a force of 686.5 N and the parking brake lever is pulled with a force of 196 N.

2. Make sure all parts move smoothly.

3. The parking brake indicator should come on when the parking brake is applied and go out when it is released.

Parking brake shoe (4WD)

1. Install the brake shoe (A) onto the support plate (B).

2. Install the pressure pin (C) with the locking spring (D) by compressing the springs and rotating the pins.

3. Install the spacer (A) and upper return spring (B), then the adjuster (C) assembly and lower return spring (D).

4. Install the parking brake cable (A) and its stopper (B).

5. Apply the recommended lubricant to all sliding parts of the parking brake (see figure).

Note: Recommended grease: SAE J310, NLGIM2 General Purpose Grease.

Note: Recommended grease: SAE J310, NLGIM2 General Purpose Grease.

6. Install the brake disc and adjust the brake pad clearance to the required value.

(1) Remove the disc blank.

(2) Rotate the regulator gear with a screwdriver until the disc stops moving. Then turn the gear 4 teeth in the opposite direction.

7. Install the brake caliper.

8. Install the wheel.

9. When replacing the parking brake shoe or brake disc with new parts, it is necessary to bed in the shoe. (See Operations for 2WD).

Caution: After adjusting the parking brake, check the following.

1. The parking brake must function properly when the parking brake pedal is pressed with a force of 686.5 N and the parking brake lever is pulled with a force of 196 N.

2. Make sure all parts move smoothly.

3. The parking brake indicator should come on when the parking brake is applied and go out when it is released.

Parking brake lever (hand type)

1. Install the parking brake lever assembly and tighten the mounting bolts (A).

2. Apply the recommended lubricant to all sliding parts (A) of the ratchet and pawl.

Note: Recommended lubricant: SAE J310, NLGI #2 General Purpose Grease.

Note: Recommended lubricant: SAE J310, NLGI #2 General Purpose Grease.

3. Install the parking brake cable adjuster and adjust the lever travel.

4. Release the parking brake lever completely and check that the parking brakes do not rub against the rotating rear wheels. Readjust if necessary.

5. When the lever is fully pulled out, the parking brake should be fully applied.

6. Connect the parking brake switch connector.

Note:

Check the parking brake switch for continuity.

When the lever is pulled out: the circuit is closed.

When the lever is released: the circuit is open.

7. Install the floor console.