Withdrawal
1. To remove the windshield» first remove the following parts:
- 1) Facing of a forward rack.
- 2) Wipers.
- 3) Hood cover.
- 4) Windshield moldings.
2. Use a special tool to cut the seal.
3. If the same glass is installed again, mark the glass and body. On them you will adjust the glass during installation.
Note. Use chalk or something similar for this.
4. Remove the windshield with a special tool (09861-31400).
Installation
1. Using a knife or special tool, scrape off the entire old sealant approximately 2 mm of the mounting surface around the periphery of the windshield.
Warning. Be careful not to cut off too much glue or damage the paint with a knife. Touch up the damaged area if necessary.
2. Wipe the glass contact surface with 1 sponge dampened with alcohol or degreaser.
3. Center the glass in the opening. Mark its position by making marks across the glass and bodywork in four places as shown.
4. Glue the rubber pad along the entire edge of the inside of the glass (as it shown on the picture), to hold the seal during installation.
5. Insert glass.
6. Apply a thin layer of glass primer to the outside of the insulation pad.
Notes:
- 1. Do not apply body primer to glass, use glass primer.
- 2. Do not touch the primer surface with your hands. Otherwise, the adhesive may not adhere well to the glass, resulting in water seepage after installation.
- 3. Do not allow dust, water, abrasives to enter the primer.
7. Apply a light coat of body primer over the old remaining sealant around the entire edge of the window opening.
Glass must be inserted 10 minutes after applying the primer.
8. Thoroughly mix the sealant and hardener with a spatula on a glass or metal plate.
Notes:
- 1. Wipe the plate with alcohol sponge before mixing.
- 2. Follow the instructions that came with the sealant.
9. Fill the chuck with glue, fill the grease gun with glue (09861-31400) and leading it along the edge of the glass, apply glue as shown in the figure.
Note. Apply the adhesive 5 minutes after applying the primer to the glass.
10. Using suction cups or a special tool, lower the glass into place near the opening, align the marks, only then lower the glass onto the seal. Install two supports at the bottom of the windshield to prevent the glass from sliding down.
11. Scrape or wipe off excess adhesive with a spatula. Fill with glue all air cavities and voids around the glass.
12. Check the glass for water leakage. Direct a gentle jet of cold water at the lid so that the water moans over the glass. Be careful not to hit the water jet directly on the newly glued surface» it should just run down it.
13. If water seeps, apply sealant to leaks.
14. Establish the top part of a fairing. Replace the A-pillar trim and windshield wipers.
Warning. Make sure the sealant has become hard enough before operating the machine.