 |
 |
 |
 |
 |
 |
 |
 |
Removal
1. Before removing the windshield, remove the upper seat belt mounting bracket bolt and the B-pillar trim.
2. Delete:
- 1) interior rear view mirror;
- 2) windshield wiper arms;
- 3) the upper cover of the fairing.
3. Remove the windshield trim using a special tool (09861-31000).
Note: Edging that has changed shape should not be reused.
4. Using a sharp drill, make a hole where the windshield is glued.
5. Pass the string through the hole from inside the car.
6. Pull the string in and out around the perimeter of the windshield to separate the adhesive layer.
Warning: Do not allow the string to touch the edges of the windshield.
7. Mark the glass and body with chalk if the glass is to be reinstalled.
8. Remove the windshield using a special tool (suction cup).
Examination
1. Check the flange surface of the body where the windshield is installed for deformations.
2. Check for damage to the glass seal clamps and studs.
Installation
1. Using a knife or special tool, carefully scrape off the old filler to a thickness of about 2 mm on the surface around the entire perimeter of the windshield installation.
Warning: Do not damage the paintwork of the body surface with the knife.
2. Clean the contact surface of the body with the windshield with a sponge soaked in alcohol or grease remover.
3. Install the windshield gasket.
4. Center the new windshield in the installation location on the body. Mark the position of the glass with transverse lines at four points.
5. Stick the rubber seal to the inner surface of the windshield along the entire perimeter.
 |
 |
6. Apply a thin layer of primer (for glass) to the outer surface of the seal.
Note:
- 1) Do not use primer on the body.
- 2) Do not touch the primed surface with your hand.
- The adhesive may not fully adhere to the glass, causing water to leak through the glass.
7. Apply a thin coat of body primer to the area where the windshield will be installed. The glass should be installed within 10 minutes after applying the primer.
 |
 |
8. Mix all the sealant together thoroughly on the glass or metal plate with a spatula. Before that, clean the glass or plate with a sponge and alcohol.
9. Place the glue in the cartridge. Install it in the gun and apply a layer of glue around the perimeter of the glass.
Note: Apply the adhesive 5 minutes after applying the glass primer.
10. Using suction cups or a special device (09861-31400), lower the glass into place, align the marks made, and press it against the filler, installing two lower spacers to prevent the glass from sliding down.
11. Scrape off or wipe off excess glue with a spatula or thin metal mesh.
Fill all cavities and voids around the windshield.
12. Check the windshield for water leaks. Use a stream of cold water, but be careful not to direct a powerful stream of water onto the fresh layer of glue. Let the water run down the edges of the glass.
13. If there are leaks, apply filler to these areas.
14. Install the windshield frame. Reinstall the interior rearview mirror, upper fairing cover and wiper arms.