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Tucson 1 (2005-2010) Tucson 2 (2009-2015)
  • Main
  • Tucson
  • JM (2005-2010)
  • Transmission
  • Car gearbox
  • Removal and installation the gearbox

Removal and installation the gearbox (Hyundai Tucson JM)

0
1. Remove the air intake (A).

1. Remove the air intake (A).


2. Remove the battery and battery mounting plate.

2. Remove the battery and battery mounting plate.


3. Remove the air filter assembly and the mass air flow sensor.

4. Disconnect the vehicle speed sensor connector.

4. Disconnect the vehicle speed sensor connector.


5. Disconnect all connectors and terminals.

6. Remove the clutch release drive slave cylinder (A) and lever (B).



6. Remove the clutch release drive slave cylinder (A) and lever (B).


7. Disconnect the cable from the gearbox.

8. Disconnect the steering column shaft from the constant velocity joint (A).

8. Disconnect the steering column shaft from the constant velocity joint (A).


9. Loosen the upper clutch housing mounting bolts.

10. Loosen the gearbox mounting bracket bolts (A).

10. Loosen the gearbox mounting bracket bolts (A).


11. Using a special device, lift the engine.

12. Disconnect the hose from the power steering pump. Plug the hole —



12. Disconnect the hose from the power steering pump. Plug the hole —


13. Remove the car wheel.

14. Disconnect the strut, steering rod end and anti-roll bar rod from the steering knuckle.

15. Remove the speed sensor.

15. Remove the speed sensor.


16. Remove the brake caliper (A) and hang it up.

16. Remove the brake caliper (A) and hang it up.


17. Raise the vehicle and remove the crankcase guard.

17. Raise the vehicle and remove the crankcase guard.


18. Unscrew the oil drain plug and drain the oil.



19. Remove the front muffler.

20. Disconnect the power steering pipes from the subframe.

20. Disconnect the power steering pipes from the subframe.


21. Place the jack under the subframe.

22. Loosen the subframe mounting bolts, then remove the subframe with the steering gear housing and anti-roll bar.

22. Loosen the subframe mounting bolts, then remove the subframe with the…
22. Loosen the subframe mounting bolts, then remove the subframe with the…


22. Loosen the subframe mounting bolts, then remove the subframe with the…


23. Place a jack under the gearbox housing.



24. Remove the front and rear limiters.

25. Loosen the gearbox and engine mounting bolts.

26. Slowly lower the jack and remove the gearbox.

26. Slowly lower the jack and remove the gearbox.


27. Installation is carried out in the reverse order of removal.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Tucson 1: Car gearbox
Next

Gearbox characteristics
Rear axle coupling (all-wheel drive vehicle) — device
Rear axle coupling (all-wheel drive vehicle) — removal and installation
Rear axle coupling (all-wheel drive vehicle) — disassembly
Rear axle coupling (all-wheel drive vehicle) — assembly
Automatic transmission — device
We recommend other articles on the topic of Hyundai manuals:

Gearbox identification number (in block with driving axle) Hyundai Accent 1 (1994-1999)
General description of a manual gearbox Hyundai Elantra 1 (1990-1995, petrol)
Removal and installation of engine and gearbox Hyundai Getz (2002-2011)
Engine and gearbox assembly — removal and installation Hyundai Sonata 3 (1993-1998)
Removal and installation of the engine and gearbox assembly Hyundai Santa Fe 2 (2007-2012, petrol)
Removal and installation of the engine and gearbox assembly Hyundai Matrix (2001-2010, petrol)

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Tucson 2 (2009-2015) 
  • General information
  • Faults en route
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Engine cooling system
  • Engine lubrication system
  • Engine power system
  • Control system
  • Intake and exhaust systems
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Suspension and wheels
  • Brake system
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Security systems
  • Air conditioning and heater
  • Electrical equipment
  • Electrical circuits
Tucson 1 (2005-2010) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engine G6BA
  • Gasoline engine G4GC
  • Diesel engine D4EA
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Engine lubrication system
  • Engine cooling system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts and cardan
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Air conditioning and heater
  • Airbags
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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