Contents: Removal ⇓ Installation ⇓
Removal
1. Remove the following items:
A. Front seat.
B. Back seat.
C. Interior trim.
D. Ceiling lining.
E. Roof rack and molding.
F. Front fixed glass.
Note: To protect the interior, cover it before removing the panoramic sunroof.
2. Loosen the mounting bolts and remove the panoramic sunroof panel mounting bracket (A).
Note: Tightening torque: 19.6-29.4 Nm.
3. Unscrew the nuts (A) securing the panoramic sunroof.
Note: Tightening torque: 19.6-29.4 Nm.
4. Disconnect the ground wire (A) by unscrewing the bolt.
Note: Tightening torque: 10.8-13.7 Nm
5. Disconnect the connector (A) and wiring (B).
6. Press the panoramic sunroof away from the frame with a flat-head screwdriver and cut off the sealant at the edge with a special tool (09816-2P130) (A).
Note: Be careful not to damage the panoramic sunroof when inserting tools between the frame and the sunroof.
7. Press the panoramic sunroof away from the frame with a flat screwdriver and cut off the sealant from the front with a special tool (09816-2P121, 09816-2P122) (B).
Note:
The blade has an upward push angle (09816-2P121, 09816-2P122).
The blade has a slope for pushing down (09816-2P123, 09816-2P124).
8. Press the panoramic sunroof away from the frame with a flat screwdriver and cut off the sealant from the side with a special tool (09816-2P121, 09816-2P122) (B).
Note:
The blade has an upward push angle (09816-2P121, 09816-2P122).
The blade has a slope for pushing down (09816-2P123, 09816-2P124).
9. Press the panoramic sunroof away from the frame with a flat screwdriver and cut off the sealant from behind with a special tool (09816-2P121, 09816-2P122) (B).
10. Cut the tape between the panoramic sunroof and the body. Remove the panoramic sunroof (A).
Note: An assistant is required to remove and install the panoramic sunroof.
Installation
1. Using a knife, level the layer of old glue on the seating surface of the panoramic sunroof opening around the entire perimeter to a thickness of approximately 2 mm.
A. It is not allowed to remove it down to the painted surface of the body, damage to the paintwork will interfere with normal gluing.
B. Remove the rubber seal and retainers from the body.
C. Cover all surrounding surfaces before applying the compound.
2. Clean the contact surface of the body with a sponge soaked in alcohol. After cleaning, avoid getting oil, grease and water on the cleaned surface.
3. Using a sponge, apply a thin layer of body primer to the old adhesive remaining around the windshield opening. Leave it for at least 10 minutes to dry:
A. Do not apply glass primer to the body, be careful not to mix up sponges with different primers.
B. Never touch the primed surface with your hands.
C. Before applying the compositions to the window opening, close the dashboard.
4. Apply a thin coat of glass primer to the outer surface of the clips.
A. Do not touch the primed surface with your hand. Otherwise, the adhesive may not ensure normal adhesion of the glass, which will cause water leakage after installing the glass.
B. Do not apply body primer to glass.
C. Avoid contact of water, dust and abrasive materials with the primer.
5. Fill the cartridge with glue, avoiding air pockets that could disrupt the uniform distribution of the glue. Place the cartridge in the glue syringe and apply a strip (B) of glue along the edges of the panoramic sunroof (A), as shown in the figure. Apply the glue no later than 30 minutes after priming the glass. In the corners, the glue strip should be slightly thicker.
6. Install the panoramic sunroof.
Note: An assistant is required to remove and install the panoramic sunroof.
7. Tighten the panoramic sunroof nuts (A).
Note: Tightening torque: 19.6-29.4 Nm.
8. Tighten the panoramic sunroof panel mounting bracket bolts (A).
Note: Tightening torque: 19.6-29.4 Nm.
9. Insert the special tool (09816-2S100) (B) between the fixed glass and the panel sides to install the fixed glass (A) as shown in the figure.
10. After installing the panoramic sunroof, check the vertical alignment and clearances on all sides.
11. Remove excess glue with a spatula or wipe it off with a piece of cloth. To remove glue from a painted surface or glass, use a piece of soft cloth soaked in alcohol.
12. Wait for the glue to dry (at least one hour), then pour water over the roof and check for leaks. If a leak is detected, the area must be thoroughly dried and then sealed with sealant:
A. After installing the glass, do not use the car for at least four hours. If you must use the car, drive at low speed.
B. The glass must remain dry for the first hour after installation.
13. Install all remaining removed parts. Install the rearview mirror after the glue has completely hardened. Advise the customer to refrain from the following actions for two to three days:
A. Slamming the doors when all the car windows are closed.
B. Allow excessive twisting of the body (for example, during sharp turns or when driving over uneven surfaces).
14. Install the following items:
A. Front seat.
B. Back seat.
C. Interior trim.
D. Ceiling lining.
E. Roof rack and molding.