Withdrawal
1. Disconnect, first of all, a wire from the negative plug of the storage battery, then — from positive and remove the battery.
2. Turn out five bolts and remove a support of the storage battery.
Elements of fastening of a transmission
Location of gearbox elements: 1 - torque converter; 2 - gearbox support bracket; 3-washer; 4 - front roller suspension support; 5 - washer; 6 - gearbox housing; 7 - oil drain plug; 8 - gasket; 9 - plug holes for measuring the pressure of the transmission fluid; 10 - branch pipe for the transmission fluid heat exchanger hose; 11 - sealing cap; 12 - oil pan; 13 - magnet; 14 - oil pan gasket; 15 - bolt; 16 - adjusting screw; 17 - nut; 18 - bearing cover of the differential housing; 19 flange bolt; 20 - differential cover; 21 - washer; 22 - gasket; 23 - back cover; 24 - flange bolt; 25 - rear roller suspension support; 26 - locking bolt; 27 - bolt M10x20; 28 - sealing ring; 29 - ventilation cap; 30 - rear clutch; 31 - rear clutch hub; 32 - thrust bearing; 33 - thrust bearing; 34-thrust bearing; 35- front clutch; 36 - thrust ring; 37 - thrust ring; 38 - output clutch; 39 - output clutch hub; 40 - thrust ring; 41 - thrust bearing; 42 - retaining ring; 43 - brake disc; 44 - brake disc; 45 - brake pressure disc; 46 - reactive brake disc; 47 - return spring; 48 - Belleville spring; 49 - thrust bearing; 50 - outer ring of the thrust bearing; 51 - retaining ring; 52- kickdown brake drum; 53 - sealant; 54 - downshift and reverse brake piston; 55 - central support; 56 - kickdown brake band; 57 - kickdown servo piston with spring; 58 - kickdown servo switch; 59 - a bolt of fastening of a conducted gear wheel of the main transfer; 60 - driven gear of the intermediate gear; 61 - bolt; 62 - clip; 63 - tapered roller bearing; 64 - lock nut; 65 - retaining ring; 66 - thrust bearing; 67 - outer ring of the thrust bearing; 68 - stuffing box; 69- thrust bearing; 70 - retaining ring; 71 - output clutch shaft; 72 - lock nut; 73 - planet carrier; 74-reverse sun gear; 75 - sun gear forward gear; 76 - crown wheel; 77 - intermediate drive gear; 78 - outlet flange; 79 - retaining ring; 80 - differential housing; 81 - differential; 82 - differential spacer ring; 83 - washer; 84 - axis of the satellites; 85 - locking pin; 86 - ball bearing; 87 - thrust bearing; 88 - spacer ring; 89 - spacer ring; 90 - main gear drive gear; 91 - speedometer drive gear; 92 - locking plate; 93 - support of the jammed cracker; 94 - flange bolt M8x25; 95 - nut; 96 - spring washer; 97 - manual control lever; 98 - sealing ring; 99 - bolt; 100 - manual control rod; 101 - screw; 102 - sealing washer; 103 - pulse generator; 104 flange bolt; 105 - selector switch; 106 - flange bolt; 107 - control cable holder; 108 flange bolt; 109-clamp; 110 - retaining ring; 111 - oil pump; 112-oil pump gasket; 113 - sealing washer; 114 - sealing ring; 115 - stuffing box; 116 - sealing bolt; 117-valve block; 118-transmission fluid temperature sensor; 119 - bolt M6x26; 120 - bolt MbxZb; 121 - bolt M6x41; 122 - oil filter; 123 - flange bolt; 124 - bushing of the driven gear of the speedometer drive; 125 - flange bolt M6x14; 126 - oil dipstick tube and transmission fluid filling; 127 - flange bolt; 128 - oil dipstick.
30. Remove a transmission.
Installation
1. Mount the torque converter on the front of the gearbox and mount the gearbox to the engine.
Attention! If the torque converter is installed on the engine first, the transmission O-ring may be damaged when installing the transmission.
When installing the roller bearing bracket, be careful not to crush the elastic cushion. Crushing the cushion can cause vibration when the engine is idling.
2. Install the transmission control cable and adjust as follows.
- a. Move the selector lever and the transmission range switch to the position «N» and install the transmission control cable.
- b. When connecting the control cable to the transmission mounting bracket, install the clamp so that it contacts the control cable.
- c. Use the adjusting nut to select any free play in the control cable and check that the selector lever moves smoothly.
- d. Check that the control cable is adjusted correctly.