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Sonata 3 (1993-1998) Sonata 4 (2001-2012, petrol)
  • Main
  • Sonata
  • EF (2001-2012)
  • Power unit
  • Cooling system
  • Radiator — removal, inspection, installation

Radiator — removal, inspection, installation (Hyundai Sonata EF)

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Contents: Removal ⇓ Examination ⇓ Installation ⇓
Radiator assembly.

Radiator assembly.

1 - radiator cap, 2 - upper radiator support, 3 - expansion tank hose, 4 - cooling system expansion tank, 5 - upper radiator hose, 6 - lower radiator hose, 7 - radiator fan, 8 - air conditioning condenser fan.


Removal



1. Disconnect the cable from the negative terminal of the battery.

2. Disconnect the radiator fan motor connector.

3. Unscrew the radiator drain plug and drain the coolant.

4. Disconnect the upper and lower radiator hoses and the expansion tank tube, having first marked the relative positions of the parts on the hoses and clamps to facilitate further installation.

4. Disconnect the upper and lower…


5. (Models with automatic transmission) Disconnect the automatic transmission fluid cooler hoses.



Attention: after disconnecting the automatic transmission fluid cooler hoses, it is necessary to plug the holes in the hoses, the radiator fittings and the automatic transmission pipes to prevent the automatic transmission fluid from leaking out and foreign particles from getting inside.


6. Unscrew the bolt securing the upper radiator support.

6. Unscrew the bolt securing the upper…


7. Remove the radiator together with the electric fans.

8. Remove the radiator fan motor and the air conditioner condenser fan motor from the cooling system radiator.

Examination



1. Check the radiator for foreign objects between the plates.

2. Check the radiator fins for bending or damage. If necessary, carefully straighten the fins.

3. Check the radiator for damage and any scale, rust or corrosion deposits.

4. Check the radiator hoses for cracks, damage or deterioration (wear).

5. Check the expansion tank for damage.

6. For models with automatic transmission, check the automatic transmission fluid cooler hoses for cracks, damage or deterioration (wear).

Installation



1. Install the previously removed parts back into place.

2. Fill the radiator and expansion tank with clean coolant.

3. Start the engine and warm it up until the thermostat valve opens. Then turn off the engine.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Sonata 4: Cooling system
Next

Coolant pump (2.7L engine)
Coolant pump (2.0L/2.4L engines)
Cooling system tubes and hoses — removal, inspection, installation
Checks and adjustments on the car
General information
Thermostat — removal and installation
Electric radiator fan
Coolant temperature sensor
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Sonata 4 (2001-2012, petrol) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • 2.0 and 2.4 liter engines
  • 2.7 liter engines
  • Engine overhaul
  • Cooling system
  • Intake and exhaust systems
  • Lubrication system
  • MFI fuel injection system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Heater and air conditioner
  • Security systems
  • Electrical equipment
  • Troubleshooting
  • Electrical circuits
Sonata 3 (1993-1998) 
  • General information
  • Maintenance
  • Power unit
  • Engine repair I4 DOHC
  • Engine repair I4 SOHC
  • Engine repair V6 SOHC
  • Cooling system
  • Intake and exhaust system
  • Exhaust gas treatment
  • Fuel system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic transmission KM-175
  • Automatic transmission F4A33
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
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