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Sonata 3 (1993-1998) Sonata 4 (2001-2012, petrol)
  • Main
  • Sonata
  • EF (2001-2012)
  • Power unit
  • Intake and exhaust systems
  • Exhaust pipes and muffler

Exhaust pipes and muffler (Hyundai Sonata EF)

0
Contents: Removal ⇓ Installation ⇓ Examination ⇓
Exhaust pipes and muffler.

Exhaust pipes and muffler.

1 - main muffler, 2 - rubber-metal bracket, 3 - gasket, 4 - central pipe of the exhaust system, 5 - gasket, 6 - heat-protective casing of the central pipe of the exhaust system, 7 - inlet pipe of the exhaust system, 8 - gasket, 9 - heat-protective casing of the inlet pipe of the exhaust system.


Removal



Caution: Before starting operations to remove or inspect exhaust system components, make sure they have cooled sufficiently.


Main muffler



1. Disconnect the main muffler from the central pipe of the exhaust system.

2. Remove the rubber-metal brackets and remove the main muffler.

2. Remove the rubber-metal brackets and…


Central pipe of the exhaust system



1. Loosen the bolts and nuts securing the central pipe of the exhaust system to the inlet pipe.



2. Remove the rubber-metal brackets and remove the central pipe of the exhaust system.

2. Remove the rubber-metal brackets and…


Exhaust system downpipe (with catalytic converter)



1. Loosen the bolts and nuts securing the exhaust system's inlet pipe to the central pipe.

1. Loosen the bolts and nuts securing…


2. Unscrew the bolts and nuts securing the exhaust system inlet pipe to the exhaust manifold.

Engines 2.0 l / 2.4 l.

Engines 2.0 l / 2.4 l.
Engine 2.7 l.

Engine 2.7 l.



3. Remove the exhaust pipe from the rubber-metal brackets.

3. Remove the exhaust pipe from the…


Installation



1. Install the exhaust components in the following order: first the exhaust downpipe (with catalytic converter), then the exhaust center pipe and the main muffler. Temporarily tighten the exhaust components.

2. Install the rubber-metal brackets so that the gaps with the body on both sides of the component are equal.

3. Tighten the exhaust system components securely. Make sure that there is no contact between the exhaust system components and any parts of the vehicle body.

Examination



1. Check the mufflers and exhaust pipes for exhaust leaks, corrosion and damage.

2. Check the rubber-metal brackets for cracks and deterioration (wear, aging, etc.).
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This article has been reviewed by: Konstantin Smirnov
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Sonata 4: Intake and exhaust systems
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Exhaust manifold
Intake manifold (2.7L engine)
Intake Manifold (2.0L/2.4L Engines)
Air filter
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Sonata 4 (2001-2012, petrol) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • 2.0 and 2.4 liter engines
  • 2.7 liter engines
  • Engine overhaul
  • Cooling system
  • Intake and exhaust systems
  • Lubrication system
  • MFI fuel injection system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Heater and air conditioner
  • Security systems
  • Electrical equipment
  • Troubleshooting
  • Electrical circuits
Sonata 3 (1993-1998) 
  • General information
  • Maintenance
  • Power unit
  • Engine repair I4 DOHC
  • Engine repair I4 SOHC
  • Engine repair V6 SOHC
  • Cooling system
  • Intake and exhaust system
  • Exhaust gas treatment
  • Fuel system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic transmission KM-175
  • Automatic transmission F4A33
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
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