Cause of malfunction | Method of elimination |
| Incomplete clutch engagement (clutch slips) | |
| Insufficient clutch pedal free travel | Adjust the clutch pedal free play |
| Insufficient acceleration of the car when pressing the accelerator pedal sharply | |
| Clutch hydraulic drive clogged | Clear blockage or replace details |
| The car does not develop the required speed | |
| Increased wear of friction driven disk linings | Replace |
| There is a feeling of slowing down when the car is moving uphill | |
| Hardening or oiling friction linings of the driven disk | Replace damaged parts |
| Damage to the pressure plate or flywheel | Same |
| Weakening or breakage of the pressure plate springs | Same |
| Difficulty shifting gears (a "crackling" sound when gears are engaged) | |
| Excessive pedal free play | Adjust |
| Hydraulic fluid leak, contamination or air locks in the hydraulic drive | Repair or replace parts |
| Severe wear or corrosion of the driven disk splines | Replace |
| Excessive vibration (warping) slave disk) | Replace |
| Increased clutch noise | |
| Insufficient pedal free play | Adjust free play |
| Excessive wear of the driven disk | Replace disk |
| Severe wear and/or damage clutch release bearing | Replace the bearing |
| Insufficient lubrication of the working guide bushing surfaces clutch release bearing | Apply lubricant |
| Incorrect installation of clutch or clutch release bearing | Fix the problem |
| Damage to the guide bushing clutch release bearing | Replace the guide bushing |
| High pedal force | |
| Insufficient pedal lubrication | Lubricate |
| Insufficient lubrication of the splines of the driven disk | Same |
| Insufficient lubrication of the lever axis clutch release | Same |
| Insufficient lubrication of the front bearing of the gearbox input shaft | Same |
| Gears shift with difficulty or do not shift | |
| Excessive pedal free play clutches | Adjust the pedal free play |
| Slave cylinder failure clutch drive | Troubleshoot the working cylinder |
| Misalignment, excessive runout or damage to the friction linings of the driven disk | Check the slave disk |
| Dirt or scoring on the splines of the driven disk hub and the primary shaft of the gearbox | Fix the problem |
| Pressure plate failure clutches | Replace the clutch housing |
| Incomplete disengagement of the clutch (clutch "leads") | |
| Insufficient clutch pedal free travel | Adjust the pedal free play |
| Clutch hydraulic drive clogged | Repair or replace parts |
| Wear or oiling of the friction linings of the driven disk | Check the slave disk |
| Damage or deformation pressure plate | Replace the clutch housing |
| Clutch release fork sticking | Check the clutch release fork |
| Jerks and shaking when the clutch is engaged | |
| Oiling or wear of the friction linings of the driven disk | Check the slave disk |
| Pressure plate failure | Replace the clutch housing |
| Bending of the diaphragm pressure springs | Replace the clutch housing |
| Worn or broken driven disk springs | Replace the slave disk |
| Loosening the fastening engine mount brackets | Tighten the mounting bolts and nuts |
| Increased noise when disengaging the clutch | |
| Damage to the clutch pedal bushing | Replace pedal bushing |
| Loose fastening of parts inside the clutch housing | Tighten the mounting bolts |
| Bearing wear or contamination clutch release | Replace or clean the bearing |
| Clutch release fork or clutch release mechanism is stuck | Eliminate jamming |
Causes of Clutch Failure (Hyundai Getz 1)
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