Removal
1. Remove the cotter pin and washer.
2. Remove the clutch pedal mounting bolts.
Examination
1. Check the clutch pedal shaft and bushing for wear.
2. Check the clutch pedal for bending or deformation.
3. Check the return spring for damage and loss of elasticity.
4. Check the clutch pedal pad for damage or wear.
5. Check the height of the pedal above the floor (from the outer surface of the pedal pad to the floor).
Nominal height of clutch pedal installation A, mm: 160.7
6. If the pedal height above the floor is not correct, adjust it as follows:
- Use the bolt to adjust the pedal height, then tighten the lock nut.
Caution: After adjustment, tighten the bolt until it touches the pedal stop, then tighten the lock nut.
- Rotate the push rod to adjust its length to the new pedal height, then secure the push rod with the nut.
Caution: When adjusting the clutch pedal height or free play, be careful not to move the push rod toward the clutch master cylinder.
7. Press the clutch pedal by hand until you feel a noticeable resistance and measure the amount of free play.
Clutch pedal free play (B): 6–13 mm
8. If the clutch pedal free play is not within the norm, there may be air in the hydraulic drive or the clutch master cylinder may be faulty. Bleed the hydraulic drive and check the master cylinder or clutch.
Checking the ignition interlock switch
Check the continuity of the electrical circuit between the switch contacts.
Installation
1. Apply general purpose grease to the areas shown by arrows in the figure.
