Withdrawal
1. Remove cotter pin and washer.
2. Turn out bolts of fastening of a pedal of coupling.
Examination
1. Check the axle and clutch pedal bush for wear.
2. Check up a coupling pedal on absence of a bend and deformation.
3. Check the return spring for damage and loss of elasticity.
4. Check the clutch pedal pad for damage and wear.
5. Check the height of the pedal above the floor (from the outer surface of the pedal platform to the floor).
Nominal installation height of the clutch pedal A, mm: 160.7
6. If the pedal height above the floor is not correct, adjust it as follows:
- Bolt adjust the height of the pedal, then tighten the locknut.
Attention! After adjustment, tighten the bolt until it touches the pedal stop, then tighten the locknut.
- Rotate the pusher to adjust its length to the new pedal height, then secure the pusher with a nut.
Attention! When adjusting the installation height or free play of the clutch pedal, be careful not to move the push rod towards the clutch master cylinder.
7. Press the clutch pedal by hand until you feel resistance and measure the amount of free play.
Clutch pedal free play (IN): 6–13 mm
8. If the clutch pedal free play is not correct, there may be air in the hydraulic actuator or the clutch master cylinder is faulty. Bleed the hydraulic drive and check the master cylinder or clutch.
Checking the ignition lock switch
Check the continuity of the electrical circuit between the contacts of the switch.
Installation
1. Apply multipurpose grease in the areas indicated by the arrows in the figure.